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Riso V8000 Series User Manual

Riso V8000 Series
362 pages
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RISO INTERNATIONAL GROUP
RISO KAGAKU CORPORATION (JAPAN) RISO DEUTSCHLAND GMBH (GERMANY)
RISO, INC. (U.S.A.) RISO FRANCE (FRANCE)
RISO EUROPE LIMITED (U.K.) RISO IBERICA (SPAIN)
RISO HONG KONG (HONG KONG) RISO CANADA (CANADA)
RISO UK (U.K.) ZHUHAI RISO TECHNOLOGY (CHINA)
RISO THAILAND LIMITED (THAILAND) RISO AFRICA (SOUTH AFRICA)
RISOGRAPH ITALIA (ITALY)
Copyright : 2002 Riso Kagaku Corporation
All Rights Reserved. This Technical Manual was prepared and
written for the exclusive use of RISO International Group Certified
Dealers. Reproduction and/or transmittal of this material in any form
or by any means, including photocopying or recording of the
information is strictly prohibited without the consent of a member of
RISO International Group.
VERSION
FEBRUARY 2002
V8000
SERIES
TECHNICAL MANUAL

Table of Contents

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Riso V8000 Series Specifications

General IconGeneral
BrandRiso
ModelV8000 Series
CategoryDisc Duplicator
LanguageEnglish

Summary

CHAPTER 1: MAINTENANCE

Preface

Provides Technical Service Information for model V8000 series and component removal/installation procedures.

Safety Precautions

Covers CAUTION and WARNING regarding lithium battery handling and disposal, including safety risks.

Work Precautions

Details inspection, removal, assembly procedures, and lists standard tools required for maintenance.

JIGs and Tools

Illustrates and lists specific JIGs and tools required for various maintenance and adjustment tasks.

Installation Procedure

Step-by-step guide for installing the V8000 printer unit, including items to be used.

Leveling the Machine

Instructions for assembling and using the leveling jig to ensure proper machine placement and stability.

Exterior Cover Removal

Details the process for removing various exterior covers of the machine for access to internal components.

CHAPTER 2: MACHINE OVERVIEW

Features

Highlights key capabilities like high-speed printing, high quality, color printing, network compatibility, and energy saving.

Specifications

Details processing, print speed, resolution, paper sizes, weight, dimensions, and power requirements.

Product Configuration

Lists main unit, accessories, optional items, and consumables included with the RISO V8000.

Schematic Cross-Sectional View

Provides a diagram illustrating the internal layout and component positions in the idle state.

CHAPTER 3: MAIN DRIVE SECTION

Main Drive Section Mechanism

Covers rotating mechanisms, safety features, paper drum position, and speed limits for the main drive.

Main Drive Section Disassembly

Details procedures for removing the main cover, gears, and the main motor unit.

CHAPTER 4: FIRST PAPER FEED SECTION

First Paper Feed Mechanism

Explains the paper feed tray, elevation, first feed, and strip mechanisms.

First Paper Feed Disassembly

Details the removal of covers, sensors, motors, gears, and units in the first paper feed section.

First Paper Feed Adjustment

Covers adjustments for paper width, elevator sensors, paper limit plates, stripper, and feed switches.

CHAPTER 5: SECOND PAPER FEED SECTION

Second Paper Feed Mechanism

Describes the second paper feed and paper pass guide mechanisms for paper transfer.

Second Paper Feed Disassembly

Details the removal of paper guides, rollers, sensors, and associated parts.

Second Paper Feed Adjustment

Covers adjustments for roller gaps, paper feeding, and print registration.

CHAPTER 6: PAPER DRUM SECTION

Paper Drum Mechanism

Explains the paper drum and gripper open/close mechanisms for paper handling.

Paper Drum Component Removal

Details the removal of paper drums, grippers, covers, and lifters.

Paper Drum Adjustment

Covers adjustment procedures for the Position T sensor.

CHAPTER 7: PAPER EJECTION SECTION

Paper Ejection Mechanism

Explains the paper ejection process, pinch rollers, and receiving tray operation.

Paper Ejection Disassembly

Details the removal of trays, pinch units, sensors, motors, and rollers.

Paper Ejection Adjustment

Covers adjustments for pinch roller position and separator gap.

CHAPTER 8: PRINT DRUM SECTION

Print Drum Mechanism

Details layout, joints, movement, master check, ink, pressure, and lock mechanisms.

Print Drum Component Removal

Covers removal of screens, sensors, motors, clutches, rollers, and locking units.

Print Drum Adjustments

Includes adjustments for roller gap, print density, master elongation, and master shift.

CHAPTER 9: VERTICAL PRINT POSITION SECTION

Vertical Print Position Mechanism

Explains the mechanism for vertical print positioning using planetary gears and pulse motors.

Vertical Print Position Disassembly

Details the removal of the print drum drive unit and positioning pulse motor.

Vertical Print Position Adjustment

Covers adjustment of the datum print position for phase alignment.

CHAPTER 10: CLAMP UNIT

Clamp Unit Mechanism

Explains mechanism outline, print drum position, clamp states, sensors, and plate movement.

Clamp Unit Disassembly

Details removal of clamp units, sensor PCBs, and various clamp sensors.

CHAPTER 11: MASTER DISPOSAL SECTION

Master Disposal Mechanism

Covers disposal mechanism, box full detection, master check, transport, and compression actions.

Master Disposal Disassembly

Details removal of disposal units, sensors, motors, plates, fans, and belts.

Master Disposal Unit Specifics

Highlights differences in vertical transport for 1st and 2nd disposal units.

CHAPTER 12: FB ORIGINAL SCANNING SECTION

FB Scanning Mechanism

Explains scanner table operation, scanning process, flatbed initialization, and book-mode scanning.

FB Scanning Disassembly

Details the removal of the scanner unit, stage glass, and lamp.

FB Scanning Adjustment

Covers adjustments for read pulse motor speed, scan start position, and horizontal scan position.

CHAPTER 13: AF SCANNING SECTION

AF Scanning Mechanism

Explains original set and scanning mechanisms, including auto base control.

AF Scanning Removal and Assembly

Details the removal of pickup rollers, stripper rollers, sensors, and AF read pulse motor.

AF Scanning Adjustment

Covers adjustments for scan start position, horizontal scan position, speed, and sensor sensitivity.

CHAPTER 14: MASTER MAKING SECTION

Master Making Mechanism

Covers basic construction, unit shifting, TPH elevation, master set, loading, and cutting.

Master Making Disassembly

Details the removal of sensors, rollers, motors, fans, units, and the cutter.

Master Making Adjustments

Includes adjustments for clamp range, write start position, image elongation/shrinkage, and horizontal printing position.

CHAPTER 16: PANEL MESSAGES

Panel Message Explanation

Explains error code displays, error types, and error points for panel messages.

List of Error Types

Categorizes errors by type (T, A, B, C, D, E, F) with brief descriptions.

Detailed Panel Messages

Provides specific error codes, panel displays, reset methods, and error conditions.

Errors Requiring Special Action

Lists errors not cleared on power off, reappearing after power on.

CHAPTER 17: TEST MODE

Test Mode Procedures

Outlines start-up, operating, and ending procedures for accessing and using test modes.

System/CNTRL Panel Test Mode

Lists various test modes related to panel functions, system data, and initialization.

Process/Scanning Test Mode

Details test modes for scanning adjustments, speeds, and levels.

Master Making Test Mode

Lists test modes for master making adjustments, including sensors, motors, and unit actions.

Paper Feed/Eject Test Mode

Covers test modes for paper feed/ejection components like rollers, clutches, and motors.

Print Drum Test Mode

Lists test modes related to print drum sensors, motors, actions, and ink/temperature settings.

Factory Mode Test Mode

Explains procedures for entering factory mode for scanner unit settings.

CHAPTER 18: FUNCTIONS

Function Settings (Sub-Screen)

Details function settings including configuration, selections, memory, programs, and other settings.

Configuration Settings

Covers selections, memory, programs, and other settings for machine functions.

CHAPTER 19: OTHER PRECAUTIONS

Software Download Instructions

Provides steps for downloading ROSE and MCTL software via download cards.

Battery Replacement

Details how to replace the battery on SH-PCB or MCTL PCB while the power is on.

PCB Replacement Procedures

Covers replacement of SH-PCB, MCTL PCB, and Print Drum PCB, including necessary resets.

Print Image Adjustment Procedure

Outlines the steps for print image adjustment, including vertical and horizontal positioning.

CHAPTER 20: PRINTED CIRCUIT BOARDS

Connection Diagram Between Boards

Shows the wiring connections between various PCBs and main components.

Printed Circuit Boards (PCBs)

Lists and describes power supply, SH-PCB, RIPU, MCTL, drive, side drive, master making, TPH, drum, and panel PCBs.

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