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RM Italy KL506 - User Manual

RM Italy KL506
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Remote Control:
The remote head is not supplied from RM Italy however the circuit diagram below shows the requirements
of creating a remote front panel if required. The connector is an RJ45 type and cable length should be no
more than 3m in length. The remote front panel controls offer the same functionality as the front panel of
the KL506.
The function of the pins present on the remote connector as as follows:
1. Ground
2. Preamplifier ON input
3. Wattmeter signal output
4. Power output for the remote command
5. Hi power input
6. Linear amplifier ON input
7. Low power input
8. SSB input
At no time should should voltage appear on pins 5 & 7 at the same time.
When using the remote control, the switches on the front panel should be set as follows:
Preamplifier OFF
Linear Amplifier OFF
SSB / AM - AM Mode
Power set to Mid, (center), position.
The digram below shows the circuit diagram of the remote control circuit and pin out of the RJ46 front
www.rmitaly.com info@rmitaly.com
Warranty:
The KL506 is covered by a 24 month warranty against manuafacturing defects, from the
date of purchase. The RF transistors, external and asthetic damage are not included in the
warranty.
Pin1
Pin 8
KL506
HF 10m Linear Amplifier
WARNING: Before using this product please read carefully all of
the information in this manual or at least the quick start guide!!! To avoid
damage or incorrect operation this is extremely important!!!
Specifications:
Operation Frequency: 10m Amateur Band, (1.8-30MHz with LPF)
Modulation Types: SSB,CW,AM, FM, (All narrowband modes)
Transistor: 4x RM SD1446 Transistor
Max I/P Current: 35A
Power Supply: 13.8VDC+/- 1V 50A
Input Fuse (Internal): 3x12A (5x20mm Fast Blow Glass Fuse)
Input RF Power: 1-10W max (All modes)
Output RF Power: 230W max CW/FM
Maximum bypass power (Amplifier off): 50W max
Input VSWR: 1.11.5:1
Output VSWR Maximum: 2.5:1
Harmonic Output: >-50dBc 25-30MHz
Ver 1.0 Oct. 2020
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Overview

The KL506 is a high-frequency (HF) 10-meter linear amplifier designed for amateur radio use, capable of operating across the 1.8-30MHz range with a low-pass filter. Its primary function is to amplify RF signals, boosting output power for various narrowband modulation types including SSB, CW, AM, and FM.

Technical Specifications:

  • Operation Frequency: 10m Amateur Band (1.8-30MHz with LPF).
  • Modulation Types: SSB, CW, AM, FM (all narrowband modes).
  • Transistor: 4x RM SD1446 Transistors.
  • Max Input Current: 35A.
  • Power Supply: 13.8VDC +/- 1V, 50A.
  • Input Fuse (Internal): 3x12A (5x20mm Fast Blow Glass Fuse).
  • Input RF Power: 1-10W max (all modes).
  • Output RF Power: 230W max CW/FM.
  • Maximum Bypass Power (Amplifier off): 50W max.
  • Input VSWR: 1.1-1.5:1.
  • Output VSWR Maximum: 2.5:1.
  • Harmonic Output: >-50dBc 25-30MHz.

Usage Features:

The KL506 features a front panel with controls for output power level display, remote control port, SSB delay switch, amplifier ON/OFF switch, and input power attenuator. LED indicators show the selected output power level (Green for Low, Orange for Medium, Red for High) and preamplifier status.

Remote Control:

A remote head, not supplied, can be connected via an RJ45 port (cable length max 3m) to replicate front panel functionality. Remote control pin functions include:

  1. Ground
  2. Preamplifier ON input
  3. Wattmeter signal output
  4. Power output for remote command
  5. Hi power input
  6. Linear amplifier ON input
  7. Low power input
  8. SSB input When using remote control, front panel switches should be set to Preamplifier OFF, Linear Amplifier OFF, SSB/AM to AM Mode, and Power to Mid.

Installation:

The amplifier should be installed in a well-ventilated area to prevent overheating. A short 50 Ohm patch cable connects the RTX input (SO239) to the transceiver's output. The ANT output connects to an SWR Bridge/Wattmeter (if used), then to the antenna. The antenna must be rated for at least 500W power handling and tuned before connecting the amplifier. The amplifier requires a suitable 13.8VDC (±1V) 50A power supply or auto battery, with correct polarity. Cables connecting the amplifier to the PSU should be at least 10mm² (7 AWG) and kept as short as possible to minimize voltage drop. For mobile installations, leads should not exceed 3m and connect directly to the auto battery, with an additional inline fuse for protection.

Operation:

Before use, ensure the amplifier is switched off. Adjust the transceiver's RF output power to 7W (10W max). The amplifier does not have protection against excessive input power, so avoid overdriving it beyond 10W. Optimal performance is achieved with about 7W input on the 10m band. The input attenuator can be used to reduce the amplifier's output if needed, offering three levels (Low, Medium, High power).

Antenna Considerations:

The amplifier is designed for a 50-ohm resistive load. If using an antenna outside this requirement, an antenna tuning unit (ATU) is necessary. VSWR should be less than 1.5:1 for optimal performance; values up to 2.0:1 are acceptable but may reduce power and increase heat. The amplifier has no protection against excessive VSWR. Use good quality, short 50 Ohm feeder cables to minimize losses.

Mode Selection:

The KL506 supports SSB, CW, AM, FM, SSTV, and data modes. In SSB mode, if an external PTT input is not connected, the front panel switch should be set to SSB to add a delay to the RTX relays, preventing dropout during speech pauses. For AM or FM, the SSB delay switch should be set to AM.

RX Preamplifier:

The built-in RX preamplifier can be activated to boost received signal levels, improving intelligibility. It operates independently of the amplifier but is automatically switched out of line during transmission. An LED indicates when the preamp is active.

PTT Input:

The KL506 features an active-low PTT input on the rear panel (RCA/Phono socket). Shorting the center pin to ground triggers the RTX relay. If left unconnected, the amplifier uses an RF sense circuit (similar to VOX) to automatically switch to TX when RF is applied to the input connector. Connecting the PTT input to the transceiver's PTT output is recommended, especially for SSB operation.

Broadband Use:

While designed for the 10m amateur band (28.000-29.700MHz), the amplifier offers useful gain across 160m to 10m. However, it lacks low-pass filtering. When operating on other HF bands, a suitable external low-pass filter is essential to suppress harmonic output, prevent interference, and comply with regulations. Gain increases on lower bands, requiring less input power for the same output level. Adjust drive accordingly to avoid overdriving, ensuring input to the amplifier does not exceed 10W.

Maintenance Features:

Warranty:

The KL506 comes with a 24-month warranty against manufacturing defects from the date of purchase. This warranty does not cover RF transistors, external damage, or aesthetic damage.

Grounding:

A suitable ground system for both RF and AC power supply is crucial for safety and to prevent returned RF from causing equipment problems. Poor grounding can lead to erratic operation during transmission. Mobile installations require good bonding to the vehicle chassis ground.

Transmit Time:

For high duty cycle modes like FM and Data, continuous operation should be avoided to prevent excessive transistor junction temperature. Transmission times should be limited to a few minutes, and sufficient cooling time should be allowed if the heatsink becomes too hot.

Important Warnings:

  • Read the manual or quick start guide carefully before use to avoid damage or incorrect operation.
  • Do not apply voltage to remote control pins 5 & 7 simultaneously.
  • Do not operate the amplifier into mismatched loads (high VSWR).
  • Do not operate the amplifier above 10W input power; damage will occur.
  • Do not use the input attenuator to reduce drive levels if the radio's output is greater than 10W, as this can damage the attenuator.
  • Ensure the power supply voltage remains above 12.5V at full load; otherwise, the power supply is not suitable for full output.

RM Italy KL506 Specifications

General IconGeneral
BrandRM Italy
ModelKL506
CategoryAmplifier
LanguageEnglish

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