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Rockwell Automation Allen-Bradley PowerFlex 4

Rockwell Automation Allen-Bradley PowerFlex 4
94 pages
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Adjustable
Frequency AC
Drive
FRN 2.xx
User Manual
www.abpowerflex.com
userman.book Page 1 Friday, June 21, 2002 2:48 PM

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Questions and Answers:

Rockwell Automation Allen-Bradley PowerFlex 4 Specifications

General IconGeneral
ModelPowerFlex 4
Control MethodVolts per Hertz
Communication OptionsRS-485 (DSI)
Enclosure TypeIP20, Open Type
Storage Temperature-40...70 °C (-40...158 °F)
Humidity5...95% noncondensing
BrakingDynamic braking
ProtectionOvercurrent, Overvoltage, Undervoltage, Short Circuit
DimensionsVaries by model
WeightVaries by model

Summary

Important User Information

Summary of Changes

Preface

Overview

Provides information on installing, starting up, and troubleshooting the PowerFlex 4 Adjustable Frequency AC Drive.

Who Should Use this Manual

Intended for qualified personnel familiar with AC drive programming and operation.

Reference Materials

Lists recommended manuals for general drive information and their online availability.

Manual Conventions

Explains how the drive is referred to and defines words used throughout the manual.

General Precautions

Details critical safety warnings regarding high voltage, ESD, and application errors.

Catalog Number Explanation

Explains the structure and meaning of product catalog numbers for proper identification.

Chapter 1 Installation Wiring

Opening the Cover

Step-by-step instructions on how to safely open the drive's protective cover.

Mounting Considerations

Guidelines for mounting the drive, including clearances, orientation, and environmental factors.

AC Supply Source Considerations

Addresses ungrounded distribution systems and the procedure for disconnecting MOVs.

Input Power Conditioning

Discusses input power conditions that may cause damage and necessary corrective actions.

General Grounding Requirements

Specifies requirements for connecting the drive's safety ground to system ground.

Fuses and Circuit Breakers

Details recommendations for input fuses and circuit breakers for branch circuit protection.

Power Wiring

Covers acceptable motor cable types and general wiring practices for power connections.

IO Wiring Recommendations

Provides precautions and recommendations for connecting control and signal wiring.

Start and Speed Reference Control

Explains how to select the source for start and speed commands, including priority.

EMC Instructions

Details CE conformity requirements and general notes for electromagnetic compatibility.

Chapter 2 Start Up

Prepare For Drive Start-Up

Steps to confirm connections and settings before applying power to the drive.

Applying Power to the Drive

Steps for applying AC power and control voltages and familiarizing with the keypad.

Integral Keypad

Overview of the drive's integral keypad, including LEDs, keys, and their functions.

Viewing and Editing Parameters

Illustrates basic navigation and programming procedures using the integral keypad.

Chapter 3 Programming and Parameters

About Parameters

Explains the purpose and types of drive parameters: ENUM, Numeric, and Bit.

Parameter Organization

Shows the grouping of parameters into Display, Basic, and Advanced Program Groups.

Display Group

Lists and describes parameters for viewing drive operating conditions.

Basic Program Group

Details commonly used programmable parameters for essential drive setup.

Advanced Program Group

Covers the remaining programmable parameters for advanced drive configuration.

Parameter Cross Reference by Name

Provides an alphabetical listing of parameters with their numbers and associated groups.

Chapter 4 Troubleshooting

Drive Status

Explains how the drive's condition is monitored and indicated via the keypad.

Faults

Defines faults as conditions that stop the drive and lists the different fault types.

Fault Indication

Describes how fault conditions are visually displayed on the integral keypad.

Manually Clearing Faults

Steps for acknowledging and clearing drive faults after correcting the underlying cause.

Common Symptoms and Corrective Actions

Lists common issues like motor not starting or not accelerating, with their solutions.

Appendix A Supplemental Drive Information

Drive Fuse Circuit Breaker Ratings

Provides recommended AC line input fuse and circuit breaker information for protection.

Specifications

Lists drive ratings, input/output characteristics, protective features, and dynamic braking.

Drive Ratings

Details kW, HP, output current, catalog numbers, and frame sizes for various drive models.

Protective Features

Outlines motor protection, overcurrent, overvoltage, and undervoltage protection features.

Appendix B Accessories and Dimensions

Product Selection

Tables for selecting drive models based on input voltage, power, and current ratings.

Product Dimensions

Provides dimensional drawings and weight information for drives and accessories.

Appendix C RS485 DSI Protocol

Network Wiring

Explains shielded 2-conductor cable daisy-chaining for RS485 network connections.

Parameter Configuration

Lists PowerFlex 4 parameters used to configure the drive for network operation.

Supported Modbus Function Codes

Identifies Modbus function codes supported by the drive's peripheral interface.

Writing 06 Logic Command Data

Details how to send commands via Modbus to control drive logic.

Reading 03 Drive Error Codes

Explains how to read drive error codes via Modbus.

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