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Roland Aerophone AE-10 User Manual

Roland Aerophone AE-10
47 pages
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SERVICE NOTES
Issued by RJA
Copyright © 2016 Roland Corporation
All rights reserved. No part of this publication may be reproduced in any form without the written permission
of Roland Corporation.
CC-OKN17057073E0
Oct. 2016 AE-10
Table of Contents
Cautionary Notes ..............................................................2
Specifications......................................................................3
Location of Controls..........................................................4
Exploded View...................................................................6
Exploded View Parts List.................................................7
Plain View (1).....................................................................8
Plain View (1) Parts List ...................................................8
Plain View (2).....................................................................9
Plain View (2) Parts List ...................................................9
Plain View (3)...................................................................10
Plain View (3) Parts List .................................................10
Exploded View (Fig. A) ..................................................11
Exploded View (Fig. A) Parts List.................................11
Exploded View (Fig. B)...................................................12
Exploded View (Fig. B) Parts List .................................12
Disassembly Procedure ..................................................13
Important Notes on Assembly ......................................13
Wiring Diagram...............................................................17
Block Diagram..................................................................18
Parts List ...........................................................................20
Confirming the Version................................................. 22
Data Backup and Restore Operations.......................... 22
Performing a Factory Reset........................................... 23
Updating the System...................................................... 23
Test Mode ........................................................................ 23
Circuit Board (Main, Sensor Board)............................. 30
Circuit Diagram (Main Board: 1/4) ............................. 32
Circuit Diagram (Main Board: 2/4) ............................. 34
Circuit Diagram (Main Board: 3/4) ............................. 36
Circuit Diagram (Main Board: 4/4) ............................. 38
Circuit Diagram (Sensor Board)................................... 40
Circuit Board (Center Panel, Side-L Panel, Side-R Panel,
Connect, Phones Board) ................................................ 42
Circuit Diagram (Center Panel Board) ........................ 44
Circuit Diagram (Side-L Panel Board)......................... 46
Circuit Diagram (Side-R Panel Board) ........................ 46
Circuit Diagram (Connect Board) ................................ 46
Circuit Diagram (Phones Board).................................. 47
Paper Model (Sus bar).................................................... 47
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Roland Aerophone AE-10 Specifications

General IconGeneral
Key layoutSaxophone type
Breath sensorYes
Product colorWhite
Sound effectsChorus, Reverberation
RMS rated power3 W
Speaker diameter28 mm
Number of built-in speakers2
6.35 mm (1⁄4-inch) input1
Battery typeAA
Operating time7 h
Battery capacity1900 mAh
Power source typeBattery
Battery technologyNickel-Metal Hydride (NiMH)
Number of batteries supported6
Display typeLCD
Weight and Dimensions IconWeight and Dimensions
Depth93 mm
Width128 mm
Height574 mm
Weight (including battery)855 g

Summary

Cautionary Notes

Back Up User Data!

User data may be lost during procedures. Back up and restore.

Part Replacement Guidelines

Guidelines for replacing components near heat/power circuits.

Parts List Exclusion Reasons

Explains why some parts are not supplied as service parts.

Circuit Diagram Notes

Explains abbreviations like "NIU" and "UnPop".

Roland Japan Warranty Information

Details for sending problem reports under warranty.

Specifications

General Device Specifications

Key layout, sound generator, memory, effects, controllers.

Connectivity and Power Specifications

Connectors, power supply, and battery life.

Physical Characteristics

Dimensions and weight of the unit.

Included and Optional Accessories

List of included and separately sold items.

Location of Controls

Control Elements Overview

Lists and describes the numbered controls on the unit.

Exploded View

Exploded View Diagrams

Visual representation of internal components.

Component Reference Views

Links to detailed exploded views (Fig. A, B).

Exploded View Parts List

Top Case and Upper Components

Parts list for the top section.

Main and Sensor Board Components

Parts list for main and sensor boards.

Internal Components and Keys

Parts list for various internal parts like keys, switches, etc.

Mouthpiece Assembly Parts

Parts list for the mouthpiece assembly.

Plain View (1)

View 1 Component Details

Detailed view and parts list for View 1.

Views 2 & 3 Component Details

Detailed view and parts list for Views 2 & 3.

Plain View (2)

View 4 & 5 Component Details

Detailed view and parts list for Views 4 & 5.

Plain View (3)

View 6 & 7 Component Details

Detailed view and parts list for Views 6 & 7.

Exploded View (Fig. A)

Fig. A Component Details and Parts

Detailed diagram and parts list for Exploded View Fig. A.

Panel Sheet Assembly Components

Parts for the panel sheet assembly and its sub-boards.

Exploded View (Fig. B)

Fig. B Component Details and Parts

Detailed diagram and parts list for Exploded View Fig. B.

Panel Sheet & Sub-board Components

Parts for panel sheet and sub-boards referenced in Fig. B.

Disassembly Procedure

Step-by-Step Disassembly

Detailed steps for taking the unit apart.

Important Notes on Assembly

Wiring Shaping During Assembly

Guidelines for routing wires during assembly.

Key Installation Precautions

Precautions for installing keys correctly.

Installing the Rubber Switch and Center Panel

Rubber Switch & Center Panel Installation

Steps to install the rubber switch and center panel.

Installing the Rubber Cap and Tube Silicone

Rubber Cap & Tube Silicone Installation

Steps for installing rubber cap and tube silicone.

Confirming the Sus Bar

Sus Bar Verification Procedure

How to check the Sus Bar for bends.

Installing the Bottom Case and Top Case

Bottom Case & Top Case Assembly

Steps for assembling the bottom and top cases.

Installing the Mouth Piece

Mouth Piece Installation Steps

Procedure for installing the mouthpiece assembly.

Attaching the Tube to the Sensor Board

Tube to Sensor Board Connection

Steps for connecting the tube to the sensor board.

Wiring Diagram

Internal Component Wiring Layout

Visual representation of internal wiring connections.

Block Diagram

System Functional Block Overview

High-level diagram of the unit's functional blocks.

Performing a Factory Reset

Factory Reset Procedure

Steps to perform a factory reset.

Updating the System

System Update Procedure

Instructions for updating the unit's firmware.

Test Mode

Test Mode Overview and Items

Introduction to test modes and list of available tests.

Version and Breath Sensor Test

Checks software version and breath sensor.

DC Jack and Voltage Tests

Verifies power supply connections and voltage.

DSP and SW Check Tests

Tests Digital Signal Processor and switch operations.

Sound Check and USB Test

Tests audio output and USB connectivity.

Phones, AD, LCD, Device, Bite Tests

Tests headphones, controller, display, ROM, and bite sensor.

Bite Sensor Adjustment and Factory Test

Adjusts bite sensor and performs factory test.

Auto Off and Battery Mode Tests

Tests auto-off and battery performance.

Circuit Diagram (Main Board: 1/4)

CPU and Reset Block Circuits

Circuit diagrams for the CPU and reset functions.

Memory and I/O Circuits

Circuit diagrams for memory and I/O.

Circuit Diagram (Main Board: 2/4)

ARP-CTR and System Mode Circuits

Circuit diagrams for ARP-CTR and system mode.

Octave Switch Circuits

Circuit diagrams for octave switches.

Circuit Diagram (Main Board: 3/4)

Audio and Mute Block Circuits

Circuit diagrams for audio processing and muting.

MPX Block Circuit

Circuit diagram for the MPX block.

Circuit Diagram (Main Board: 4/4)

Power Block Circuit Diagram

Circuit diagram of the power supply section.

Circuit Diagram (Sensor Board)

Breath and Bite Sensor Circuits

Circuit diagrams for breath and bite sensor controls.

Circuit Board (Center Panel, Side-L Panel, Side-R Panel, Connect, Phones Board)

Panel Sheet Assembly and Board Layouts

Top view of the panel sheet assembly and its boards.

Circuit Diagram (Center Panel Board)

Carbon Contact Switch Circuits

Circuit diagram for carbon contact switches.

Circuit Diagram (Side-L Panel Board)

Side-L Panel to Center Panel Connections

Circuit diagram for Side-L panel connections.

Circuit Diagram (Side-R Panel Board)

Side-R Panel to Center Panel Connections

Circuit diagram for Side-R panel connections.

Circuit Diagram (Connect Board)

Connect Board to Main Board Connections

Circuit diagram for the connect board.

Circuit Diagram (Phones Board)

Phones Board to Main Board Connections

Circuit diagram for the phones board.

Paper Model (Sus bar)

Sus Bar Verification Template

Paper template for checking Sus Bar straightness.

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