Ropex CIRUS UPT-6011 User Manual

CIRUS
ROPEX Industrie-Elektronik GmbH Tel.: +49 (0)7142-7776-0 E-Mail: info@ropex.de
Adolf-Heim-Str. 4 Fax: +49 (0)7142-7776-211 Internet: https://ropex.de
74321 Bietigheim-Bissingen (Germany) Data subject to change
03.12.21 Version 5
UPT-6011
The CIRUS
®
Temperature Controller UPT-6011 is a key component in an ULTRA-PULSE system,
because it is responsible for all heat management functions, i.e. controlling the temperature of
the heating element.
Important features
• Complete control via EtherNet/IP
TM
interface (2 x RJ-45)
• Automatic zeroing (AUTOCAL)
• Automatic configuration of the secondary voltage and current range (AUTORANGE)
• Automatic frequency adaptation
• Booster output standard
• Analogue output 0…10 VDC for ACTUAL temperature
• Alarm function with error diagnosis
• Heating element alloy and temperature range can be selected
• Cooling system monitored
• Wide voltage range for the use of 110…480 V
1
(as from 02/2021)
• Eight channels for administration of various calibration values
• Micro-USB interface for ROPEXvisual
®
• cULus approval
1. Standard: 415 V, optional and on request: 480 V
Operating
instructions

Ropex CIRUS UPT-6011 Specifications

General

Brand	Ropex
Model	CIRUS UPT-6011
Category	Temperature Controller
Language	English

Summary

2 General Information

2.3 Heating Element

2.7 Standards / CE Marking

Compliance with DIN EN, EMC, and RoHS directives for controller functionality.

3 Application

4 System Description

4.1 Functional Principle

Controller measures current/voltage to adjust heating current for precise temperature control.

5 Device Features

6 Mounting and Installation

6.1 Installation Notes

6.2 Installation Procedure

Step-by-step guide to installing the CIRUS Temperature Controller UPT-6011.

6.6 Wiring Diagram (Standard)

Standard wiring diagram showing connections for UPT-6011, impulse transformer, and current transformer.

7 Startup and Operation

7.2 Device Configuration

Instructions for configuring the controller via coding switches and slide switches.

7.2.2 Configuration of the Rotary Coding Switch for the Temperature Range and Alloy

7.2.3 Configuration of the Rotary Coding Switch for the IP Address

7.3 Heating Element

7.3.2 Replacing the Heating Element

Procedure and safety for replacing the heating element, including AUTOCAL.

7.4 Commissioning Rules

Rules and procedures to follow during the commissioning phase.

7.4.1 Initial Startup

Step-by-step guide for the first-time startup of the controller.

8 Device Functions

8.1 LEDs and Controls

8.2 EtherNet/IP™ Communication

Communication via EtherNet/IP requires 24 VDC supply and line voltage.

8.3 Device Description File (EDS)

8.4 Communication Protocol

Structure of input/output data for EtherNet/IP communication.

8.5 Input Data

8.5.1 Automatic Zero Calibration AUTOCAL (AC)

Automatic adjustment of zero point without manual intervention; procedure and conditions.

8.5.2 Start (ST)

Enables set/actual comparison and heating; conditions for processing start requests.

8.5.3 Reset (RS)

Resets controller faults; conditions for accepting reset and subsequent initialization.

8.6 Output Data

8.6.3 Alarm Active (AL)

8.6.6 Temperature OK (TO)

8.6.9 Standby Active (SA)

8.7 Parameter Object (Class: 0x0F)

Defines the structure and services for device parameters.

8.7.1 Temperature Range and Alloy

Setting temperature range and heating element alloy, overwriting rotary switch.

8.7.2 TCR Calculator

Function to determine and correct temperature coefficient (TCR) of heating element.

8.7.9 Correction Factor Co

Adapting controller to machine conditions via correction factor.

8.7.11 Temperature Diagnosis

8.7.14 Restart Delay After Reset

8.8 Integrated Web Server

Provides web-based access to status information and parameters.

8.8.1 Home Page

8.8.2 Status Page

8.8.3 Parameters / Counters Page

8.8.4 Protocol Page

8.8.5 Graphic Page

8.8.6 Calibration Page

Displays stored absolute calibration resistances and deviation values.

8.9 Undervoltage Detection

8.10 Temperature Meter (Actual Value Output)

8.11 Booster Connection

8.12 USB Interface for Visualization Software ROPEXvisual®

USB interface for system diagnostics and process visualization.

8.16 Data Memory for Error Messages and AUTOCAL

8.18 System Monitoring / Alarm Output

8.19 Error Messages

Provides descriptions and corrective actions for various error codes.

Part 1 of 3: Error Messages (Faults)

Lists error codes, causes, and actions for faults.

Part 2 of 3: Error Messages (Warnings)

Lists error codes, causes, and actions for warnings.

Part 3 of 3: Error Messages (Warnings)

Lists more error codes, causes, and actions for warnings.

8.20 Fault Areas and Causes

Helps to quickly identify and resolve specific fault areas.

9 Factory Settings

10 Technical Data

EtherNet/IP™ Interface

Heating Element Type and Temperature Range

13 How to Order