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Ryobi BDS4600 User Manual

Ryobi BDS4600
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rcBL
OWNER'S OPERATING
MANUAL
100mm x 150mm BELT
&
DISC
SANDER
MODEL BDS46OO
THANK YOU FOR BUYING A RYOBI BELT
&
DISC SANDER
Your
new Belt & Disc Sander
has
been engineered and
manufactured to Ryobi's
high
standard
for
dependability, ease
of operation, and operator safety.
Properly cared
for, it
will
give you years
of
rugged,
trouble
free
performance.
A
CAUTION: Carefully
read through this entire
owner's
manual
before using
your
IL
new Bel[
&
Disc
Sanier.
Pay
close attention to the
Rules for
Safe Operation,
Warnings and
Cautions.
lf
you
use
your
Belt
&
Disc
Sander
properly
and only
for what it is intended,
you
will enjoy
years
of
safe,
reliable seryice.
Thank You
again
for
buying
Ryobi tools.
C Al'E TIJIC N'T A I\It I A I ErlEI EI ITI IEtE E)EEEEIEh,t'^E
-r
@
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Ryobi BDS4600 Specifications

General IconGeneral
BrandRyobi
ModelBDS4600
CategorySander
LanguageEnglish

Summary

Safety Instructions

Before Using the Sander

Pre-operation checks, learning controls, and understanding safety rules.

Installing or Moving the Sander

Safe placement, environment, and handling to prevent injury.

Before Each Use

Essential pre-use inspection and checks for damaged parts.

General Safety Precautions

Broad safety advice on environment, tools, clothing, and operations.

Specifications

Product Details

Lists model number, power, belt/disc sizes, and table dimensions.

Electrical Requirements

Connecting to Power Supply

Details on grounding, outlet type, and electrical safety warnings.

Unpacking and Contents

Tools Needed

Lists the necessary tools for assembly and setup.

Checking Contents

Verifying all parts are present before assembly.

Assembly

Mounting to Workbench

Instructions for securely fastening the sander to a workbench.

Clamping to Workbench

Alternative method for securing the sander using clamps.

Installation Procedures

Sanding Disc and Guard Installation

Steps to install the sanding disc and its protective guard.

Work Support Stop Installation

How to fit the work support stop for workpiece stability.

Table Assembly Installation

Details on fitting the table assembly to the sander.

Setup and Adjustments

Auxiliary Mounting for Vertical Sanding

How to set up the sander for vertical sanding operations.

Squaring Table Assembly

Ensuring the worktable is at a 90-degree angle to the disc.

Belt Tensioning and Tracking

Adjusting belt tension and ensuring proper belt alignment.

Component Identification

Main Components Overview

Identifies and describes the main parts of the belt and disc sander.

Switch Operation

On-Off Switch Functionality

Explains how to use the switch and its safety locking feature.

Basic Operation

Bevel Sanding

Instructions for tilting the worktable for bevel sanding.

Adjusting Horizontal to Vertical Position

How to change the belt assembly orientation from horizontal to vertical.

Sanding Techniques

End Sanding on Belt

Sanding ends of long workpieces with the belt in a vertical position.

Surface Sanding on Belt

General techniques for surface sanding using the belt.

Sanding Curved Edges

How to sand inside curves on the idler drum.

Disc Sanding Operations

Sanding Outside Curves

How to sand outside curves on the sanding disc.

Sanding Small End Surfaces

Techniques for sanding small end surfaces on the disc.

Maintenance

Lubrication

Details on lubricating ball bearings and sleeve bearings.

Removing Pulley Cover

Steps to remove the pulley cover for maintenance access.

Belt Maintenance

Tensioning Drive Belt

Adjusting the tension of the drive belt for proper operation.

Installing Pulley Cover

Reattaching the pulley cover after maintenance.

Troubleshooting

Common Issues and Solutions

Addresses motor, speed, belt, and noise issues with probable causes and remedies.

Warranty Information

Warranty Terms and Conditions

Details coverage, exclusions, and duration of the product warranty.

Service Contact Information

Lists addresses and phone numbers for obtaining warranty service.

Parts Diagram

Exploded View of Components

A visual breakdown showing all parts of the sander.

Parts List

Component Details and Pricing

Lists individual parts with part numbers, names, availability, and prices.

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