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RYTEC DG1200 - User Manual

RYTEC DG1200
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[Revision: April 15, 1998, 0-215-006, ©Rytec Corporation]
Digital
Gateway
Installation &
Owners Manual
Model DG1200
®

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the RYTEC DG1200 and is the answer not in the manual?

Summary

Manual Usage and Conventions

Understanding Key Manual Symbols

Explains the meaning of WARNING, CAUTION, IMPORTANT, and NOTE.

Digital Gateway Control Interface

Terminal Strip and Input;Output Layout

Describes the terminal strip for external wiring and connections.

Pushbuttons and Display Features

Details the operation of pushbuttons and the function of the display/counter.

Digital Gateway Input Signals

AC Input Connections and Functions

Details the various AC inputs and their wiring requirements.

Digital Gateway Input Signal Details

DC Input Connections and Functions

Details the various DC inputs and their wiring requirements.

Timer Functions and Settings

Explains available timers and how to configure them.

System Start-Up and Operation Modes

Covers initial setup procedures and normal operating conditions.

Alarm and Non-Alarm Conditions

Identifies common alarms, their causes, and normal system states.

Advanced Gateway Configuration Options

Programmable Input Functions (Programs 2 & 3)

Details functions for Inputs 24 and 26, including custom logic.

Programmable Operational Settings (Programs 4 & 5)

Covers options like Jog, Reverse Delay, Loop Call Delay, and Input Logic.

Setting Programs and Default Inputs

Guides on setting program options and default input configurations.

System Wiring Schematics

Wiring Diagrams for Digital Gateway Models

Provides diagrams for Fast-Seal, Fast-Fold, and Predadoor models.

Digital Gateway System Overview

Introduction to the Digital Gateway

Introduces the microprocessor-based Digital Gateway and its capabilities.

Control Panel Layout and Indicators

Illustrates the physical layout of buttons, display, and LEDs.

Digital Gateway Component Explanations

Terminal Strip and Pushbutton Functions

Explains the purpose of the terminal strip and all pushbuttons.

Status LEDs and Display Message Interpretation

Describes how to interpret input LEDs and display messages.

Digital Gateway AC Input Connections

PB1 Pushbutton and Alternate Action Inputs

Details the PB1 and A/A momentary contact inputs.

Auto Inputs and Limit Switch Functions

Explains maintained contact auto inputs and LSO/LSC limit switches.

Reversing Edge Safety Input Function

Describes the reversing edge input and its reset procedure.

Digital Gateway AC Input Processing

Stop;Reset and Overload Relay Inputs

Explains the Stop/Reset and OLR inputs and their functions.

Program Inputs and Breakaway Switch

Details Program 2, 3 inputs and the LSB breakaway switch function.

Digital Gateway DC Input Connections

Photoeye and Loop Detector Inputs

Explains the DC photoeye and loop detector inputs.

Input Signal Priority Rules

Outlines how various inputs are prioritized for operation.

Digital Gateway Timer Functionality

Backup and Delay Timer Operations

Details the functions of backup and auto close delay timers.

Setting Timer Values and Start-Up Procedures

Procedures for setting timers and performing initial start-up.

Timer Configuration and System Start-Up

Auto Close Delay Timer Operation

Describes the delay function for automatic door closing.

Step-by-Step Timer Setting Guide

Instructions for adjusting timer values using the control panel.

Essential System Start-Up Procedures

Steps for verifying system operation after installation.

Digital Gateway Alarm Conditions Overview

Connection and Open Time Alarms

Explains COnnECt and OP alarms related to connections and timing.

Close Time and Overload Relay Alarms

Covers CL and OLr alarms related to closing time and motor overloads.

Safety Feature Alarms (AJAr & EdGE)

Explains AJAr and EdGE alarms for safety feature activation.

Digital Gateway Non-Alarm States

HELLO and EDGE Condition Displays

Describes the HELLO (ready) and EDGE (reversing edge) status messages.

LOC: Idle State Operation

Explains the LOC condition where the Gateway becomes inactive.

Power and Output Specifications

Power Supply and Output Terminal Functions

Details the 24 VAC power source and terminal functions for outputs.

Unit Replacement and Troubleshooting

Digital Gateway Replacement Procedure

Step-by-step instructions for replacing the control unit.

Utilizing Troubleshooting Features

How to use diagnostic LEDs and alarms to solve problems.

Digital Gateway Optional Programs Overview

Program 1: Output 7 Functionality

Details options for output 7: Door Not Closed, Door Open, Delay to Close.

Configuring Programmable Inputs

Program 2: Input 24 Customization

Explains options like LOC, Manual-Auto switch, and Passage Entry.

Program 3: Input 26 Configurations

Details Photoeye AC and Passage Limit Switch configurations.

Advanced Programmable Options

Program 4: Jog, Delay, and Logic Settings

Covers options for Close Jog, Open Jog, Reverse Delay, and Loop Call Delay.

Program 5 & 6: Input Logic and Factory Settings

Explains reversing input logic and Program 6 for factory use.

Procedure for Setting Program Options

Guide to navigating and modifying program settings.

Default Input Configuration Settings

Setting Default Inputs for Door Types

How to apply default settings for Fast-Seal, Fast-Fold, and Predadoor models.

Wiring Schematics: Fast-Seal Model

Fast-Seal One-Speed Gateway (E4200) Diagram

Detailed wiring diagram for the E4200 model.

Wiring Schematics: Fast-Fold Model

Fast-Fold Two-Speed Gateway (E4100) Diagram

Detailed wiring diagram for the E4100 model.

Wiring Schematics: Predadoor Model

Predadoor Two-Speed Gateway (E4900) Diagram

Detailed wiring diagram for the E4900 model.

Summary

Manual Usage and Conventions

Understanding Key Manual Symbols

Explains the meaning of WARNING, CAUTION, IMPORTANT, and NOTE.

Digital Gateway Control Interface

Terminal Strip and Input;Output Layout

Describes the terminal strip for external wiring and connections.

Pushbuttons and Display Features

Details the operation of pushbuttons and the function of the display/counter.

Digital Gateway Input Signals

AC Input Connections and Functions

Details the various AC inputs and their wiring requirements.

Digital Gateway Input Signal Details

DC Input Connections and Functions

Details the various DC inputs and their wiring requirements.

Timer Functions and Settings

Explains available timers and how to configure them.

System Start-Up and Operation Modes

Covers initial setup procedures and normal operating conditions.

Alarm and Non-Alarm Conditions

Identifies common alarms, their causes, and normal system states.

Advanced Gateway Configuration Options

Programmable Input Functions (Programs 2 & 3)

Details functions for Inputs 24 and 26, including custom logic.

Programmable Operational Settings (Programs 4 & 5)

Covers options like Jog, Reverse Delay, Loop Call Delay, and Input Logic.

Setting Programs and Default Inputs

Guides on setting program options and default input configurations.

System Wiring Schematics

Wiring Diagrams for Digital Gateway Models

Provides diagrams for Fast-Seal, Fast-Fold, and Predadoor models.

Digital Gateway System Overview

Introduction to the Digital Gateway

Introduces the microprocessor-based Digital Gateway and its capabilities.

Control Panel Layout and Indicators

Illustrates the physical layout of buttons, display, and LEDs.

Digital Gateway Component Explanations

Terminal Strip and Pushbutton Functions

Explains the purpose of the terminal strip and all pushbuttons.

Status LEDs and Display Message Interpretation

Describes how to interpret input LEDs and display messages.

Digital Gateway AC Input Connections

PB1 Pushbutton and Alternate Action Inputs

Details the PB1 and A/A momentary contact inputs.

Auto Inputs and Limit Switch Functions

Explains maintained contact auto inputs and LSO/LSC limit switches.

Reversing Edge Safety Input Function

Describes the reversing edge input and its reset procedure.

Digital Gateway AC Input Processing

Stop;Reset and Overload Relay Inputs

Explains the Stop/Reset and OLR inputs and their functions.

Program Inputs and Breakaway Switch

Details Program 2, 3 inputs and the LSB breakaway switch function.

Digital Gateway DC Input Connections

Photoeye and Loop Detector Inputs

Explains the DC photoeye and loop detector inputs.

Input Signal Priority Rules

Outlines how various inputs are prioritized for operation.

Digital Gateway Timer Functionality

Backup and Delay Timer Operations

Details the functions of backup and auto close delay timers.

Setting Timer Values and Start-Up Procedures

Procedures for setting timers and performing initial start-up.

Timer Configuration and System Start-Up

Auto Close Delay Timer Operation

Describes the delay function for automatic door closing.

Step-by-Step Timer Setting Guide

Instructions for adjusting timer values using the control panel.

Essential System Start-Up Procedures

Steps for verifying system operation after installation.

Digital Gateway Alarm Conditions Overview

Connection and Open Time Alarms

Explains COnnECt and OP alarms related to connections and timing.

Close Time and Overload Relay Alarms

Covers CL and OLr alarms related to closing time and motor overloads.

Safety Feature Alarms (AJAr & EdGE)

Explains AJAr and EdGE alarms for safety feature activation.

Digital Gateway Non-Alarm States

HELLO and EDGE Condition Displays

Describes the HELLO (ready) and EDGE (reversing edge) status messages.

LOC: Idle State Operation

Explains the LOC condition where the Gateway becomes inactive.

Power and Output Specifications

Power Supply and Output Terminal Functions

Details the 24 VAC power source and terminal functions for outputs.

Unit Replacement and Troubleshooting

Digital Gateway Replacement Procedure

Step-by-step instructions for replacing the control unit.

Utilizing Troubleshooting Features

How to use diagnostic LEDs and alarms to solve problems.

Digital Gateway Optional Programs Overview

Program 1: Output 7 Functionality

Details options for output 7: Door Not Closed, Door Open, Delay to Close.

Configuring Programmable Inputs

Program 2: Input 24 Customization

Explains options like LOC, Manual-Auto switch, and Passage Entry.

Program 3: Input 26 Configurations

Details Photoeye AC and Passage Limit Switch configurations.

Advanced Programmable Options

Program 4: Jog, Delay, and Logic Settings

Covers options for Close Jog, Open Jog, Reverse Delay, and Loop Call Delay.

Program 5 & 6: Input Logic and Factory Settings

Explains reversing input logic and Program 6 for factory use.

Procedure for Setting Program Options

Guide to navigating and modifying program settings.

Default Input Configuration Settings

Setting Default Inputs for Door Types

How to apply default settings for Fast-Seal, Fast-Fold, and Predadoor models.

Wiring Schematics: Fast-Seal Model

Fast-Seal One-Speed Gateway (E4200) Diagram

Detailed wiring diagram for the E4200 model.

Wiring Schematics: Fast-Fold Model

Fast-Fold Two-Speed Gateway (E4100) Diagram

Detailed wiring diagram for the E4100 model.

Wiring Schematics: Predadoor Model

Predadoor Two-Speed Gateway (E4900) Diagram

Detailed wiring diagram for the E4900 model.

RYTEC DG1200 Specifications

General IconGeneral
CategoryController
Output Voltage12V DC
Output Current100A
Power1200W
Operating Temperature-20°C to +60°C
Input Voltage12-24V DC
ProtectionOverload, Short Circuit, Over Temperature
Efficiency>90%

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