EasyManua.ls Logo

Sakai SV540 Series - User Manual

Sakai SV540 Series
108 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
DIC212
VIBRATING
ROLLER
K
Read this handbook thoroughly and understand the whole information
contained before trying to operate, inspect and service your machine!
No.
3498-36310-2
M
O
D
E
L
S
V
5
4
0
/
6
4
0
S
E
R
I
E
S
OPERATING &
MAINTENANCE
INSTRUCTIONS
From SV540D 3SV53 10101
SV540T 3SV53 10101
SV540DF 3SV53 10101
SV540TF 3SV53 10101
SV540TB 3SV53 10101
SV540FB 3SV53 10101
SV640D 3SV55 10101
SV640T 3SV55 10101
Series

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sakai SV540 Series and is the answer not in the manual?

Summary

Preface

Basic Safety Precautions

General Precautions

General safety guidelines for machine operators.

Preparation for Safe Operation

Essential checks and preparations before operating the machine.

Before Starting the Engine

Pre-start checks and procedures for the engine.

After Starting the Engine

Steps and checks after the engine has been started.

During Operation

Guidelines and precautions for safe machine operation.

Loading and Unloading

Safe methods for loading and unloading the machine.

Transportation

Procedures and regulations for transporting the machine.

Handling the Battery

Safety precautions for handling the machine's battery.

Towing

Safe towing procedures and precautions.

Before Servicing

Safety measures to take before performing maintenance.

During Servicing

Safety guidelines to follow while servicing the machine.

Safety Decals

Identification and importance of safety decals on the machine.

Operation

Instruments and Controls

Identification and function of the machine's instruments and controls.

Operator’s station

Detailed layout of controls and indicators in the operator's seat area.

Gauges, indicator lamps and warning lamps

Explanation of various gauges, indicator, and warning lamps.

Switches

Descriptions of various switches like starter and parking brake.

Parking brake switch

Operation of the parking brake switch and indicator.

Vibrator switch

Controls for selecting vibration amplitude and ON/OFF.

Speed change switch

Selection of machine speed ranges (Low/High).

Operating levers; pedals

How to use the Forward-Neutral-Reverse lever and blade lift lever.

Unloader valve

Function and operation of the unloader valve for towing.

Fuse box

Location and types of fuses in the fuse box.

Handling and Adjustments

Procedures for adjusting seat and other components.

Seat adjustment

How to adjust the operator's seat for comfort and safety.

Scraper adjustment and replacement

Steps to adjust or replace scraper blades for different models.

Disengaging the brake when towing

How to disengage the brake for towing the machine.

Engine troubleshooting

Basic engine troubleshooting using the trouble code selector switch.

Before-starting inspection

Checks to perform before starting the engine.

Starting the engine

Procedure for starting the engine.

After starting the engine

Steps to take after the engine has started, including warm-up.

Traveling

How to operate the machine while traveling.

Stopping; Parking

Procedures for stopping and parking the machine.

Stopping the engine

How to safely stop the engine.

Check after stopping the engine

Post-operation checks after stopping the engine.

Vibratory Operation

How to use the vibration function for compaction.

Precautions for Work

Specific safety precautions during work operations.

Compaction operation

Safety guidelines for compaction work.

Applicable Jobs

List of jobs and materials the machine is suited for.

After Operation

Post-operation checks and cleaning.

Use of a trailer equipped with a winch

Steps for loading using a winch-equipped trailer.

Self-propelling

How to self-propel the machine for loading.

After Loading the Machine

Securing the machine after loading onto a trailer.

Operation in Cold Weather

Measures for operating in cold weather conditions.

Coolant

Coolant requirements and procedures for cold weather.

Battery

Battery considerations for cold weather operation.

For a Long Storage Period

Procedures for storing the machine for an extended period.

During the Storage Period

Routine checks and operations during storage.

When the Battery has Discharged

Steps for handling a discharged battery.

Connection and disconnection of booster cables

How to connect and disconnect booster cables safely.

Periodic Maintenance

Precautions

General safety and procedural precautions for maintenance.

Lifting the machine by hoist

Safety and procedures for lifting the machine using a hoist.

Walk-around Checking

Daily checks before operation to ensure machine safety.

Tire inflation pressure check

How to check and adjust tire inflation pressure.

Checking for external injury to a tire

Inspecting tires for damage and wear.

Periodic Maintenance Points

Visual guide to maintenance points on the machine.

Maintenance Procedure

Scheduled maintenance tasks based on service hours.

Every 10 service hours or daily

Daily maintenance checks and procedures.

Every 50 service hours

Maintenance tasks required every 50 service hours.

Every 250 service hours

Maintenance tasks required every 250 service hours.

Every 500 service hours

Maintenance tasks required every 500 service hours.

Every 1000 service hours

Maintenance tasks required every 1000 service hours.

As required

Maintenance tasks performed on an as-needed basis.

Consumable Parts

List of consumable parts and their replacement intervals.

Fluid and Lubricant Capacities

Specifications for fluids and lubricants, including capacities and ratings.

Electric Wiring Diagram

Schematic of the machine's electrical system wiring.

Specifications

(1) SV540 D

Technical specifications for the SV540D model.

(2) SV540 DF

Technical specifications for the SV540DF model.

(3) SV540 T

Technical specifications for the SV540T model.

(4) SV540 TF

Technical specifications for the SV540TF model.

(5) SV540 TB

Technical specifications for the SV540TB model.

(6) SV540 FB

Technical specifications for the SV540FB model.

(7) SV640 D

Technical specifications for the SV640D model.

(8) SV640 T

Technical specifications for the SV640T model.

Sakai SV540 Series Specifications

General IconGeneral
BrandSakai
ModelSV540 Series
CategoryConstruction Equipment
LanguageEnglish

Related product manuals