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Sakai SV540 - User Manual

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SV540
SHOP MANUAL
3498-6418A-0

Table of Contents

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Summary

Introduction to SV540 Shop Manual

Engine and Controls for SV540

Engine Components and Systems

Covers engine-related components and systems, including mounting and exterior details.

Fuel System Details

Details the fuel delivery system of the machine, including diagrams and components.

Control System Operation

Explains the control systems for machine operation, focusing on forward-reverse control.

Pump Mounting and Installation

Information on the mounting and installation of pumps with torque specifications.

Electrical System Overview

Electrical Work Precautions

General safety precautions and guidelines for electrical work and component installation.

System Circuit Diagrams

Provides the overall electrical system circuit diagram and component specifications.

Wiring Harness Information

Diagrams and details for various wiring harnesses and electrical components.

Rear Axle Specifications and Structure

Rear Axle Specifications for SV540;640 Models

Detailed specifications and diagrams for the rear axle across different SV540/640 models.

Rear Axle Lubrication Procedures

Procedures for lubricating the rear axle components.

Rear Axle Structure Breakdown

Exploded views and component lists for the rear axle structure.

Vibratory Drum and Rear Axle Procedures

Disassembly and Reassembly Precautions

General safety precautions for disassembling and reassembling components.

Vibratory Drum Removal, Installation, and Assembly

Procedures for removing, installing, disassembling, and reassembling the vibratory drum.

Brake System Details

Brake Pedal Assembly

Diagram and components of the brake pedal assembly.

Brake Hydraulic Piping and System Schematics

Schematics of the brake hydraulic piping and overall brake system.

Brake Hydraulic Component Specifications

Specifications for hydraulic components used in the brake system.

Inspection and Adjustment Procedures

Safety and Preparation for Inspection

Safety precautions, preparation, and warm-up procedures for inspection and adjustment.

Propulsion Circuit Pressure Measurement and Adjustment

Procedures for measuring and adjusting propulsion circuit pressure.

Propulsion Charge Circuit Pressure

Measurement and adjustment procedures for the propulsion charge circuit pressure.

Machine Speed Change Circuit Pressure

Measurement of high/low speed change circuit pressure for propulsion motors.

Parking Brake Release Pressure Measurement

Procedure to measure parking brake release pressure.

Vibrator Circuit Pressure Measurement and Inspection

Procedures for measuring and inspecting vibrator circuit pressure.

Vibrator Charge Circuit Pressure

Measurement and adjustment procedures for vibrator charge circuit pressure.

Vibrator High;Low Change Circuit Pressure Measurement

Procedure to measure vibrator high/low change circuit pressure.

Steering Circuit Pressure Measurement and Inspection

Procedures for measuring and inspecting steering circuit pressure.

Hydraulic Pump Case Pressure Measurement

Procedures to measure case pressure for propulsion and vibrator pumps.

Propulsion Motor Case Pressure Measurement

Procedures to measure case pressure for propulsion motors.

Vibrator Motor Case Pressure Measurement

Procedure to measure vibrator motor case pressure.

F-R Lever Linkage Adjustment

Steps to adjust the F-R lever linkage for proper operation.

Brake Adjustment Procedures

Procedures for manually releasing and adjusting the brake system.

Troubleshooting Guide

General Troubleshooting Precautions

Safety and important information before starting troubleshooting.

Electrical System Troubleshooting

Precautions and procedures for diagnosing electrical system faults.

Engine Troubleshooting and Fault Codes

Fault detection, lamps, codes, and troubleshooting for engine issues.

Lighting System Troubleshooting

Troubleshooting for abnormal operation of lighting indicators and lamps.

Hydraulic System Troubleshooting

General precautions and specific troubleshooting for hydraulic systems.

Propulsion System Troubleshooting

Troubleshooting for issues related to the propulsion system.

Vibrator System Troubleshooting

Troubleshooting for issues related to the vibrator system.

Steering System Troubleshooting

Troubleshooting for issues related to the steering system.

Specifications Data

Machine Specification Data (SV540 D)

Technical specifications for the SV540D model, including weight, dimensions, speed, and vibration.

Machine Specification Data (SV540 T)

Technical specifications for the SV540T model, including weight, dimensions, speed, and vibration.

Machine Specification Data (SV540 TF)

Technical specifications for the SV540TF model, including weight, dimensions, speed, and vibration.

Machine Specification Data (SV540 DF)

Technical specifications for the SV540DF model, including weight, dimensions, speed, and vibration.

Machine Specification Data (SV640 D)

Technical specifications for the SV640D model, including weight, dimensions, speed, and vibration.

Machine Specification Data (SV640 T)

Technical specifications for the SV640T model, including weight, dimensions, speed, and vibration.

Standard Values Tables

Engine Standard Values

Standard values for engine specifications like torque and clearance.

Propulsion System Standard Values

Standard values for propulsion system parameters such as speed and tire pressure.

Hydraulic System Standard Values

Standard values for hydraulic system pressures and settings.

Steering System Standard Values

Standard values for steering system play and clearance.

Brake Standard Values

Standard values for brake pedal clearance and brake disc wear.

Fluid Capacities

Standard values for various fluid capacities within the machine.

Fuel and Lubricants Specifications

Lubricant Rating Standards

Lubricant ratings based on service classification and ambient temperature.

Recommended Lubricants by Manufacturer

Recommended lubricant products from various manufacturers.

Tightening Torque Chart

Sakai SV540 Specifications

General IconGeneral
BrandSakai
ModelSV540
CategoryConstruction Equipment
LanguageEnglish

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