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Sakai SV400D-2 - User Manual

Sakai SV400D-2
218 pages
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SV400
-2
SHOP MANUAL
0404-99027-0-31649-B

Table of Contents

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Summary

Safety

General Safety

Provides essential safety information, including symbols, general rules, and qualifications for personnel.

Pre Start Inspection

Details the critical checks to perform before operating the machine to ensure safety and proper function.

Starting

Outlines the correct procedure for starting the machine safely, including pre-operation checks.

Operating

Provides guidelines for safe and efficient operation of the machine, emphasizing situational awareness.

Stopping

Describes the correct procedure for safely stopping and parking the machine.

Maintenance

Covers essential safety precautions and procedures for performing maintenance on the machine.

Transporting the Machine

Details safety procedures and considerations for transporting the machine.

Specifications

Specification Data

Lists detailed technical specifications for various models like SV400D-2, SV400T-2, SV400TB-2, SV400TF-2, SV400FB-2.

Specifications and Setting

Covers engine, propulsion, hydraulic, steering, brake, and oil/grease capacity specifications.

Fuel and Lubricants Specification

Details fuel and lubricant requirements, including ratings and recommended brands.

Tightening Torque Chart

Provides torque values for various fasteners based on nominal diameter and strength classification.

Engine and Controls

Engine

Details engine mounting, exterior components, and cooling system specifications.

Control System

Explains throttle control and forward-reverse control mechanisms.

Pump Mount

Illustrates pump mounting and attachment procedures.

Hydraulic Systems

System Circuit Diagram

Explains hydraulic graphic symbols and provides circuit diagrams for different machine models.

Propulsion Hydraulic System

Details hydraulic piping, equipment specifications, motors, and blocks for the propulsion system.

Vibrator Hydraulic System

Covers hydraulic piping and equipment specifications for the vibrator system.

Steering System

Provides details on steering hydraulic piping, frame components, wheel, and cylinder.

Blade (SV400 TB;FB-2)

Details hydraulic piping and equipment specifications for the blade system.

Electrical System

General System Circuit

Presents the overall electrical wiring diagram for the machine.

Electrical Components

Illustrates the layout of electrical components on the machine.

Electrical Component Specifications

Provides specifications for components like the fuse box and diode unit.

Vibratory Drum • Rear Axle

Precautions for Disassembly and Reassembly

General safety guidelines for handling machine parts during disassembly and reassembly.

Vibratory Drum

Details the removal, installation, assembly, and disassembly of the vibratory drum.

Axle

Covers rear axle components, lubrication, and structure, including differential and brakes.

Brakes

Brake System

Explains the brake pedal, circuit configuration (ON/OFF conditions), and piping.

Brake Structure

Details the internal components and structure of the brake system.

Brake Adjustment

Provides procedures for adjusting brake clearance and manually releasing the brake.

Inspection and Adjustment

Inspection and Adjustment

Covers safety precautions, preparation, and warm-up procedures for inspections.

Measurement and Adjustment of Propulsion Circuit Pressure

Measurement

Details the procedure for measuring the maximum circuit pressure.

Adjustment

Explains how to adjust the pressure by referring to the multifunction valve.

Measurement and Adjustment of Propulsion Charge Circuit Pressure

Measurement

Describes how to measure the standard charge relief pressure setting.

Adjustment

Covers the procedure for adjusting the standard charge relief pressure setting.

Measurement of Vehicle High;Low-Speed Change Circuit Pressure

Measurement

Details the procedure for measuring the standard charge relief pressure setting for speed change.

Measurement of Parking Brake Release Pressure

Measurement

Explains how to measure the standard charge relief pressure setting for the parking brake.

Measurement and Inspection of Vibrator Circuit Pressure

Measurement

Details the procedure for measuring the maximum standard vibration pressure setting.

Inspection

Covers inspection of the high-pressure relief valve for the vibrator circuit.

Measurement and Inspection of Vibration Charge Circuit Pressure

Measurement

Details the procedure for measuring the standard charge relief pressure setting for the vibration circuit.

Inspection

Covers inspection of the vibration charge relief valve.

Measurement and Inspection of Steering Circuit Pressure

Measurement

Details the procedure for measuring the maximum steering hydraulic circuit pressure.

Inspection

Covers inspection and potential replacement of the orbitrol relief valve.

Adjustment of Throttle Lever Linkage

Adjustment

Explains how to adjust the throttle lever linkage for proper engine speed.

Adjustment of Forward-Reverse Lever Linkage

Adjustment

Details the procedure for adjusting the forward-reverse lever linkage for correct control lever stroke.

Troubleshooting

Safety Precautions for Troubleshooting

Highlights critical safety measures to follow during troubleshooting procedures.

Important Information for Troubleshooting

Provides essential information and tips for effective troubleshooting.

Electrical System Troubleshooting

Guides users through diagnosing and resolving electrical system faults.

Hydraulic System Troubleshooting

Offers guidance on diagnosing and resolving issues within the hydraulic systems.

Sakai SV400D-2 Specifications

General IconGeneral
BrandSakai
ModelSV400D-2
CategoryConstruction Equipment
LanguageEnglish

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