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Sanyo C4272R S/C User Manual

Sanyo C4272R S/C
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X
K
T
U
C
RC
(WD)
RC
(WL)
TRC
SC
85464359863005 ©SANYO 2007
– Split System Heat Pump Air Conditioner –
INSTALLATION INSTRUCTIONS
Model Combinations
Combine indoor and outdoor units only as listed below.
Indoor Units and Outdoor Units
* When air discharge chamber is installed.
OPERATING LIMITS
Maximum Conditions Cooling / Heating
Outdoor temperature : 109°F DB / 65°F WB
Room temperature : 71°F WB / 80°F DB
Minimum Conditions
Outdoor temperature : 0°F* DB / 5°F WB
Room temperature : 57°F WB / 59°F DB
Units should be installed by licensed contractor according to
local code requirements.
Indoor Unit Type 26 30 36 42 Remarks
X
4-Way Air Discharge
XH2672R XH3672R XH4272R Optional remote controller
Semi-Concealed
XHW2672R XHW3672R XHW4272R with Wired Remote Controller: RCS-TM80BG
KH2672R KH3072R KH3672R Optional remote controller
K Wall-Mounted
KHS2672R KHS3072R KHS3672R with Wireless Remote Controller: RCS-SH1UA
KHH2672R Optional remote controller
KHHS2672R
with Wireless Remote Controller: RCS-SH1UA
TH2672R TH3672R TH4272R Optional remote controller
THW2672R THW3672R THW4272R with Wired Remote Controller: RCS-TM80BG
T Ceiling-Mounted THH2672R THH3672R Unit with Back-up heater
THHW2672R THHW3672R
Unit with Back-up heater
with Wired Remote Controller: RCS-TM80BG
U Concealed-Duct
UH2672R UH3672R Optional remote controller
UHW2672R UHW3672R with Wired Remote Controller: RCS-TM80BG
C Outdoor Units
CH2672R CH3072R CH3672R CH4272R H/P
C2672R C3072R C3672R C4272R S/C
RC
Wired Remote
RCS-SH80UG (Optional part)
(WD)
Controller
RC Wireless Remote
Built-in type: RCS-SH80UA.WL (Optional part) for X and T type Indoor units
(WL)
Controller
External type: RCS-BH80UA.WL (Optional part) for U type Indoor units
Built-in type: RCS-SH80UA (Accessory part / Optional part) for K type Indoor units
Timer Remote
for X, T and U type Indoor units.
TRC
Controller
RCS-TM80BG* (Accessory part / Optional part)
* Timer Remote Controller comes with
Owner’s Manual and Installation Instructions.
SC System Controller SHA-KC64UG (Optional part)
SANYO Commercial Solutions In Canada
A division of SANYO North America Corporation SANYO Canada Inc.
Cornerstone Business Park 1-300 Applewood Crescent
1062 Thorndale Avenue Concord, Ontario
Bensenville, IL 60106, U.S.A. L4K 5C7, Canada
07-115 SSHP_II 5/7/07 3:59 PM Page a

Table of Contents

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Sanyo C4272R S/C Specifications

General IconGeneral
BrandSanyo
ModelC4272R S/C
CategoryAir Conditioner
LanguageEnglish

Summary

Model Combinations

Operating Limits

Specifies the maximum and minimum operating conditions for cooling and heating.

Important Safety and Preparation

General Installation Advice

Crucial advice for safe installation, including room, wind, and snow conditions.

Refrigerant Tubing and Servicing Precautions

Guidelines for refrigerant tubing installation and general servicing safety.

Wiring Safety Precautions

Critical safety notes and procedures for electrical wiring.

Refrigerant Density Limit Check

New Refrigerant Installation Precautions

Tubing Care and Processing

Details on handling, sizing, and processing refrigerant tubing for R410A.

Refrigerant Handling and Tools

Guidelines for liquid form refrigerant charging and required tools for R410A.

General Information

Required Installation Tools

Lists tools that are not supplied with the unit for installation.

Supplied and Additional Materials

Details of accessories, tubing, insulation, and other necessary materials.

Tubing Size Specifications

Specifies the required sizes for refrigerant tubing.

Installation Site Selection

Indoor Unit Placement

Guidelines and restrictions for selecting the indoor unit installation location.

Outdoor Unit Placement

Guidelines and restrictions for selecting the outdoor unit installation location.

Outdoor Unit Installation Considerations

Air-Discharge Chamber Installation

Instructions for installing an air-discharge chamber for top discharge units.

Heavy Snow Area Installation and Countermeasures

Guidance for installing units in areas with heavy snow and wind, including countermeasures.

Dimensional Specifications

Wind Ducting Dimensions

Diagrams showing dimensions for air-discharge chambers and wind ducting.

Outdoor Unit Space Requirements

Space for Air-Discharge Chamber

Specifies required clearances around the outdoor unit when using an air-discharge chamber.

Snow Ducting Dimensions

Snow-Proof Vent Dimensions

Diagrams showing dimensions for snow-proof vents and snow ducting.

Indoor Unit Installation

X Type: Semi-Concealed Unit Installation

Step-by-step guide for installing the 4-way air discharge semi-concealed indoor unit.

Suspending and Preparing the Indoor Unit

Instructions for securely suspending and preparing the indoor unit for installation.

Placing and Drain Piping Installation

Steps for positioning the unit inside the ceiling and installing the drain piping system.

Drainage Check and Ceiling Panel Installation

Procedures for verifying drainage and installing the ceiling panel for the indoor unit.

Servicing Access and Fresh Air Ducting

Information on accessing the unit for servicing and installing fresh air ducting.

K Type: Wall-Mounted Unit Installation

Wall Fixture and Hole Creation

Steps for removing the wall fixture and creating a hole in the wall for unit installation.

Wall Hole and Rear Panel Installation

Guides for making wall holes and securely installing the rear panel for wall-mounted units.

Grille Removal and Replacement

Instructions for safely removing and reinstalling the indoor unit grille.

Indoor Unit Tubing Preparation

Wiring Instructions and Tubing Shaping

Inter-Unit Wiring Connections

Tubing Shaping and Routing

Drain Hose Installation

T Type: Ceiling-Mounted Unit Installation

Suspending the Indoor Unit

Detailed instructions for securely suspending the ceiling-mounted indoor unit.

Fresh Air Ducting and Drain Piping

U Type: Concealed-Duct Unit Installation

Installation and Service Space Requirements

Specifies minimum clearances needed for installing and servicing concealed-duct indoor units.

Suspending the Concealed-Duct Unit

Instructions for suspending the concealed-duct indoor unit, emphasizing ceiling strength.

Drain Piping for Concealed-Duct Unit

Steps for installing the drain piping for concealed-duct indoor units, ensuring proper slope.

Drainage Check and Fan Speed Adjustment

Procedures for checking drainage and adjusting fan speed for optimal airflow.

Outdoor Unit Installation

Outdoor Unit Base and Drainage Work

Guidelines for preparing the base and ensuring proper drainage for the outdoor unit.

Tubing and Wiring Routing

Instructions on how to route refrigerant tubing and wiring for the outdoor unit.

Electrical Wiring

General Wiring Precautions

Essential safety and procedural guidelines for performing electrical wiring.

Wire Specifications for Power Supply

Recommended wire lengths and diameters for the power supply system based on model.

Wiring System Diagrams

Connecting Wiring to Terminals

Wired Remote Controller Installation

Remote Controller Site Selection

Guidelines for choosing an appropriate location to install the wired remote controller.

Installing the Wired Remote Controller Unit

Steps for physically installing the wired remote controller unit.

Basic Wiring Diagram for Remote Control

Fundamental wiring diagram for remote controller operation.

Group Control Wiring System

Illustrates wiring for controlling multiple units via a single remote controller.

Multiple Remote Controller Wiring & Sensor Settings

Wiring for multiple controllers and how to switch between indoor/remote sensors.

Trouble Diagnostics

Remote Controller Alarm Displays and Malfunctions

Lists possible malfunctions indicated by remote controller error codes and displays.

Wireless Remote Controller Installation

Wireless Remote Controller Setup and Mounting

Instructions for selecting a site and installing the wireless remote controller.

Controller Settings and Configuration

Procedures for setting room temperature sensors, unit addresses, and model codes.

Indicator and Operating Controller Installation

Steps for installing the indicator section and operating controller for the wireless system.

Ceiling-Mounted Indicator and Controller Installation

Installation steps for indicator section and operating controller for ceiling-mounted units.

Wireless System Electrical Wiring and Test Run

Electrical wiring procedures and test run setup for the wireless remote controller system.

Wireless System Alarm Indicators

Misoperation Alarm Indicators

Explains alarm indicators on the indoor unit for wireless remote controller systems.

Signal Receiving Unit Installation

Signal Receiving Unit Wiring and Test Run

Signal Receiving Unit Alarm Indicators

Basic Wiring Diagram for Wireless Control

Wireless Group Control Wiring System

Multiple Wireless Controller Wiring System

Test Run Procedures (RCS-SH1UA)

Pre-Test Run Checks

Essential checks and preparation steps before performing the test run.

Test Run Preparation and Execution

Test Run Precautions and Safety

Wall-Mounted PCB Switch Settings

System Controller Installation

System Controller Mounting and Wiring

Steps for mounting the system controller and connecting its wires.

System Controller Electrical Wiring

Address Switch Configuration

System Controller Switch Settings

System Controller Mode Settings

Zone Registration Procedures

Zone Registration via Remote Controller

Step-by-step guide for performing zone registration using the remote controller.

Zone Registration via System Controller (Manual)

Manual procedure for zone registration using the system controller.

Zone Registration via System Controller (Automatic)

Automatic procedure for zone registration using the system controller.

Check for Central Address Overlap

Procedure to check for and resolve overlapping central addresses during zone registration.

Zone Registration Table

A table mapping central addresses to indoor unit addresses for zone registration.

System Controller Integration and Backup

System Controller Test Run

Procedure for performing a test run of the system controller.

Refrigerant Tubing Procedures

Connecting Refrigerant Tubing with Flaring

Detailed guide on connecting refrigerant tubing using the flaring method.

Tubing Connection Cautions and Brazing

Important cautions for tube connection, brazing, and connecting indoor/outdoor tubing.

Insulating Refrigerant Tubing

Instructions for applying thermal insulation to refrigerant tubing for optimal performance.

Taping Tubes and Finishing Installation

Final steps for taping refrigerant tubes and sealing wall openings.

Refrigerant System Service

Leak Test Procedure

Steps for performing an air-tightness test to check for refrigerant leaks.

Evacuation Procedure

Instructions for evacuating the system to remove non-condensables and moisture.

Refrigerant Charging and Job Completion

Procedures for charging additional refrigerant and completing the system installation.

Test Run Procedures

Test Run Preparation Checklist

A checklist of items to verify before initiating the test run.

Test Run Cautions and Procedure

Safety warnings and the step-by-step process for conducting the test run.

Pre-Test Run Checks and Precautions

Final checks and safety measures to take before and during the test run.

Test Run with Remote Controller

Instructions for performing the test run using the remote controller.

Self-Diagnostic Functions and Corrections

Troubleshooting Table for X, T, U, K Types

A comprehensive table for diagnosing and correcting system issues based on error codes.

Wiring Diagram Examples

Basic Wiring Diagram 1 (Single-Type System)

Illustrates the basic wiring for a single-type refrigerant system.

Basic Wiring Diagram 2 (Group Control)

Wiring diagram for group control of multiple units, excluding central control.

Setting System Addresses and Automatic Configuration

Unit Combination Marking and Main-Sub Control

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