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Sanyo CL1872 User Manual

Sanyo CL1872
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TECHNICAL & SERVICE MANUAL
XS1271 & PNR-XS1872 + C1271
XS1271 & PNR-XS1872 + CL1271
XS1872 & PNR-XS1872 + CH1872
XS1872 & PNR-XS1872 + CL1872
DC INVERTER SPLIT SYSTEM AIR CONDITIONER
Indoor Unit
Destination: North America
Outdoor Model No.
C1271
C1872
CL1271
CL1872
Product Code No.
1 852 330 24
1 852 330 36
1 852 330 26
1 852 330 40
XS1271 (Body) & PNR-XS1872 (Panel)
XS1872 (Body) & PNR-XS1872 (Panel)
C1271
CL1271
C1872
CL1872
REFERENCE NO. SM700767
Outdoor Unit
Indoor Model No.
Body (Panel)
XS1271 (PNR-XS1872)
XS1872 (PNR-XS1872)
Product Code No.
Body (Panel)
1 852 352 10 (1 852 352 11)
1 852 352 09 (1 852 352 11)
FILE NO.
Body
Panel
Wireless Remote Controller
Wired Remote Controller
(Option)

Table of Contents

Questions and Answers:

Sanyo CL1872 Specifications

General IconGeneral
BrandSanyo
ModelCL1872
CategoryAir Conditioner
LanguageEnglish

Summary

Safety and Installation Precautions

Before Starting Installation

Essential steps for safe installation and operation.

Installation Guidelines

Specific instructions for installing units in various locations.

Refrigerant Tubing Connection

Procedures for safely connecting refrigerant tubing.

Servicing Safety

Precautions to take before and during unit servicing.

Environmental and Ventilation Safety

Safety measures for refrigerant handling and ventilation.

Electrical Component Checks

Insulation Resistance Measurement

Procedure to check electrical component insulation resistance.

Fuse Continuity Check

Method to verify fuse continuity on the PCB assembly.

Refrigerant R410A Servicing Precautions

R410A Characteristics and Properties

Properties and composition of R410A refrigerant.

Pre-Servicing Checklist

Pre-servicing checks and considerations for R410A.

Specialized R410A Tools

Essential tools required for servicing R410A systems.

Tubing Installation Guidelines

Guidelines for installing refrigerant tubing.

Compressor Malfunction Handling

Steps to follow in case of compressor failure.

Refrigerant Leak Procedures

Procedure for handling refrigerant leaks.

Additional Refrigerant Charging

Instructions for adding refrigerant to the system.

Retrofitting Existing Systems

Guidance on adapting existing systems for new refrigerants.

Operating Range

XS1271/PNR-XS1872 & C1271/C1872 Models

Operating temperature ranges for specific model combinations.

XS1271/PNR-XS1872 & CL1271/CL1872 Models

Operating temperature ranges for specific model combinations.

Unit Specifications

XS1271/PNR-XS1872 & C1271/CL1271 Models

Technical specifications for XS1271/PNR-XS1872 Indoor and C1271/CL1271 Outdoor units.

XS1872/PNR-XS1872 & C1872/CL1872 Models

Technical specifications for XS1872/PNR-XS1872 Indoor and C1872/CL1872 Outdoor units.

Unit Dimensions and Weight

Indoor Units (XS1271, XS1872)

Dimensions and weight for XS1271 and XS1872 indoor units.

Outdoor Units (C1271, C1872, CL1271, CL1872)

Dimensions and weight for C1271, C1872, CL1271, CL1872 outdoor units.

Major Component Specifications

Indoor Unit Components

Specifications for key indoor unit parts like PCB, fan motor, and heat exchanger.

Outdoor Unit Component Specifications

C1271 Outdoor Unit Components

Specifications for C1271 outdoor unit parts like PCB, compressor, and fan motor.

C1872 Outdoor Unit Components

Specifications for C1872 outdoor unit parts like PCB, compressor, and fan motor.

CL1271 Outdoor Unit Components

Specifications for CL1271 outdoor unit parts like PCB, compressor, and fan motor.

CL1872 Outdoor Unit Components

Specifications for CL1872 outdoor unit parts like PCB, compressor, and fan motor.

Other Component Specifications

Temperature Sensor Resistance Charts

Resistance vs. temperature data for various unit sensors.

Dimensional Data

Indoor Unit Dimensions and Installation Details

Diagrams and measurements for suspending and installing indoor units.

Outdoor Unit Dimensions

Diagrams showing dimensions for C1271 and CL1271 outdoor units.

Outdoor Unit Dimensions

Diagrams showing dimensions for C1872 and CL1872 outdoor units.

Refrigerant Flow and Tubing Insulation

Refrigerant Flow Diagram

Schematic illustrating the path of refrigerant through the system.

Refrigerant Tubing Insulation Guidelines

Instructions for proper insulation of refrigerant tubing to prevent heat loss.

Performance Data

Temperature Performance Charts

Charts detailing cooling performance based on temperature variations.

Cooling Capacity Data

XS1271/PNR-XS1872 Indoor Unit Capacity

Cooling capacity values for the XS1271/PNR-XS1872 indoor unit.

Cooling Capacity at Low Ambient

XS1271/PNR-XS1872 Indoor Unit Capacity (Low Ambient)

Low ambient cooling capacity for the XS1271/PNR-XS1872 indoor unit.

Electrical Data

XS1271/PNR-XS1872 Unit Electrical Characteristics

Electrical data for XS1271/PNR-XS1872 indoor with C1271/CL1271 outdoor units.

XS1872/PNR-XS1872 Unit Electrical Characteristics

Electrical data for XS1872/PNR-XS1872 indoor with C1872/CL1872 outdoor units.

Electric Wiring Diagrams

Indoor Unit Wiring Diagrams

Schematic diagrams showing indoor unit electrical connections.

Outdoor Unit Wiring Diagrams

Schematic diagrams showing outdoor unit electrical connections.

Maintenance

Remote Control Unit Address Setting

How to set addresses for remote controllers to avoid interference.

Connector Handling

Disconnecting and Connecting Outdoor Unit Connectors

Step-by-step guide for handling outdoor unit connectors.

Disassembly Procedures

Removing the Air Intake Grill

Instructions for safely removing the air intake grill.

Disconnecting Control Box Connectors

Steps for disconnecting electrical connectors in the control box.

Removing Main Body Sections and Parts

Steps to remove lower body sections, fans, pumps, and heat exchangers.

Unit Functions

Operation Modes Overview

Description of Emergency, SENSOR DRY, PAM control, HIGH POWER, and NIGHT SETBACK functions.

Indicator Lamp Colors and Timer Backup

Explains indicator lamp meanings and timer settings retention.

Protective Functions

Freeze Prevention Operation

Mechanism to prevent indoor heat exchanger freezing.

Compressor Discharge Temperature Control

System for managing compressor discharge temperature.

Peak Current Cut-off Control

Function to prevent overcurrent by reducing operation frequency.

Troubleshooting and Self-Diagnostics

Pre-Inspection and Repair Precautions

Essential safety measures before performing any inspection or repair work.

Self-Diagnostics Procedure and Indicators

How to run self-diagnostics and interpret the indicator lamp codes.

Unit Checks and Test Run Terminals

Troubleshooting Self-Diagnostics Failure

Steps to take if the self-diagnostics function does not work.

Indoor and Outdoor Unit Checks

Procedures for verifying indoor and outdoor unit operation and voltage.

Using TEST/T-RUN Terminals

Guide to using TEST/T-RUN terminals for operational checks.

Serial Communication Error Identification

Troubleshooting Error Code E01

Steps to diagnose and resolve E01 serial communication errors.

Troubleshooting Error Code E12

Steps to diagnose and resolve E12 serial communication errors.

Fan Motor Trouble Diagnosis

Indoor Fan Motor Diagnosis

Detailed steps for diagnosing indoor fan motor issues, including symptoms and voltage checks.

Outdoor Fan Motor Diagnosis

Detailed steps for diagnosing outdoor fan motor issues, including symptoms and voltage checks.

Noise and Electromagnetic Interference

Addressing Noise Malfunctions

Identifying and mitigating noise issues affecting unit operation.

Mitigating Electromagnetic Interference

Strategies to reduce EMI affecting wireless devices.

Checking Electrical Components

Insulation Resistance Measurement

Step-by-step guide for measuring insulation resistance on power supply, indoor, and outdoor units.

Fuse Continuity Check

Procedure to verify continuity of the fuse on the PCB assembly.

Refrigerant R410A Servicing Precautions

R410A Characteristics and Handling

Information on R410A's properties, composition, and safe handling procedures.

Pre-Servicing Checklist and Flare Size

Essential checks before servicing and visual guide to flare sizes.

Specialized Tools and Tubing Installation

Required tools for R410A and guidelines for tubing installation.

Compressor Malfunction Handling

Compressor Replacement Procedure

Detailed steps for recovering refrigerant, replacing the compressor, and checking for leaks.

Refrigerant Leak Handling

Leak Detection and Repair Procedure

Steps for detecting, recovering, welding, checking, evacuating, and recharging refrigerant.

Refrigerant Handling and System Modifications

Charging Additional Refrigerant

Instructions for adding refrigerant when tubes are extended.

Retrofitting Existing Systems

Guidelines for using existing units and tubing with new refrigerant systems.

Unit Features

Remote Control Features

Describes features of the wireless remote control like timers and modes.

Operational Features

Explains unit functions like Auto Fan Speed, Air Sweep, and High Power.

Safety Instructions

General Usage Safety Guidelines

Essential safety rules for operating the air conditioner.

Unit Parts Identification

Indoor and Outdoor Unit Components

Identification of key parts for both indoor and outdoor units.

Unit Display and Operation

Remote Control Receiver and Buttons

Explains the remote receiver and the functions of the main operation buttons.

Remote Control Unit Display and Symbols

Display Icons and Meanings

Explanation of icons shown on the remote control display.

Remote Control Symbols Glossary

Definitions of symbols used in operation.

Remote Control Transmitter Functions

Display and Basic Controls

Overview of the remote display and key buttons like HIGH POWER, FAN SPEED, FLAP.

Timer, Mode, and Sensor Functions

Explanation of timer settings, MODE selection, NIGHT SETBACK, SENSOR, and ACL button functions.

Using the Remote Control Unit

Battery Installation and Mounting

Instructions for installing batteries and mounting the remote control unit.

Installation Position Guidelines

Recommendations for optimal placement of the remote control unit.

Operating the Remote Control Unit

Basic Operation Modes

How to perform automatic and manual operations.

Fan Speed and Fan-Only Operation

Adjusting fan speed and operating in fan-only mode.

Special Operating Modes and Timer Settings

Night Setback and High Power Modes

Explanation of Night Setback and High Power modes.

Operation Notes and Timer Setup

Details on DRY/Cooling operation, power failure, clicking sounds, and timer settings.

Timer Settings

Setting Present Time

Procedure to set the current time on the remote control.

Setting ON/OFF and Repeat Timers

Instructions for setting ON, OFF, and daily repeat timers.

Timer Cancellation, Backup, and Airflow

Timer Cancellation and Backup Function

How to cancel timer settings and information on backup function.

1-Hour OFF Timer Usage

Detailed steps for using the 1-Hour OFF Timer.

Airflow Direction Adjustment

Adjusting airflow using sweep and manual settings.

Operation and Cleaning Procedures

Manual Operation and Cleaning Guide

Operating the unit without the remote and cleaning instructions for unit parts.

Filter and Grille Maintenance

Air Filter Removal and Cleaning

Instructions for removing and cleaning the air filter.

Air Intake Grille Removal

Steps for removing the air intake grille.

Troubleshooting Guide

Common Unit Issues and Solutions

Table listing common problems, causes, and remedies.

Operating Range and Remote Control Options

Operational Temperature Limits

Table specifying the operable temperature ranges for cooling.

Wired Remote Controller Availability

Information about the optional wired remote controller.

General Installation Information

Required Tools and Supplied Accessories

List of tools needed and accessories provided for installation.

Copper Tubing and Insulation Material

Details on copper tube types and insulation requirements.

Installation Site Selection

Indoor Unit Installation Guidelines

Recommendations for indoor unit placement, avoiding sunlight and heat sources.

Outdoor Unit Installation Guidelines

Requirements for outdoor unit placement, ventilation, and base.

Outdoor Unit Baffle Plate Usage

Guidance on installing baffle plates for CLxx models in windy conditions.

Outdoor Unit Baffle Plates

CL1271 Baffle Plate Dimensions and Parts

Specific dimensions and required parts for CL1271 baffle plates.

CL1872 Baffle Plate Dimensions and Parts

Specific dimensions and required parts for CL1872 baffle plates.

Baffle Plate Installation Procedure

Step-by-step guide for installing air intake and discharge baffles.

Baffle Plate Installation Precautions

Important safety and handling notes during baffle plate installation.

Indoor Unit Installation

Preparation and Suspending

Steps for preparing and securely suspending the indoor unit.

Placing Unit in Ceiling

Instructions for positioning the indoor unit within the ceiling space.

Drain Piping Installation and Check

Procedures for installing and verifying the drain piping system.

Ceiling Panel Installation and Wiring

Steps for installing the ceiling panel and wiring indicators.

Attaching Covers and Grilles

How to attach corner covers, air-intake grille, and perform final checks.

Wiring Instructions and Wire Specifications

General wiring precautions and recommendations for wire length/diameter.

Wiring System Diagrams

Wiring Diagram for C1271/CL1271 Models

Schematic showing wiring connections for C1271/CL1271 models.

Wiring Diagram for C1872/CL1872 Models

Schematic showing wiring connections for C1872/CL1872 models.

Wiring Instructions for Inter-unit Connections

Connecting Wires to Indoor Unit Terminals

Steps for connecting wires to the indoor unit's terminal plate.

Connecting Wires to Outdoor Unit Terminals

Instructions for connecting solid core and stranded wires to the outdoor unit.

Refrigerant Tubing Connection

Flaring Method and Procedure

Details on using the flaring method and the procedure with a flare tool.

Tube Connection Precautions

Important cautions for ensuring secure and leak-free tube connections.

Tubing Insulation, Taping, and Finishing

Insulation of Refrigerant Tubing

How to insulate refrigerant tubing.

Taping the Tubes

How to tape the tubes after insulation.

Finishing the Installation

Final steps to finish the installation after tubing.

Air Purging and Test Run

Vacuum Pump Air Purging Procedure

Step-by-step guide for air purging using a vacuum pump.

Post-Purging Valve and Leak Checks

Procedures for operating service valves, releasing pressure, and leak testing connections.

Test Run Procedure

How to perform a test run of the air conditioner after installation.

Test Run Procedure (Wired Remote)

Setting Wired Remote for Test Run

Steps to activate Test Run mode on the wired remote controller.

Executing and Stopping Test Run

How to start, run, and stop the cooling mode test run.

Exiting Test Run Mode

Procedure to return the wired remote and unit to normal operation.

Service Valves and Pump Down

Basic Functions of Service Valves

Explanation of service valve operations for shipping, testing, and purging.

Pump Down Procedure

Step-by-step guide for performing pump down on the system.

Service Valve Connections and Remote Mounting

Service Valve Connections and Torque

Guidelines for connecting service valves and torque specifications for flare nuts.

Remote Control Unit Wall Mounting

Instructions for mounting the remote control unit on a wall.

Remote Control Address Setting

Setting Remote Control Addresses

How to set addresses to prevent interference between multiple remote controls.

Safety Instructions (Wired Remote Controller)

General Safety Guidelines for Wired Remote

Essential safety rules for using the wired remote controller.

Wired Remote Control Display and Symbols

Display Icons and Meanings

Explanation of icons shown on the wired remote control display.

Wired Remote Control Symbols Glossary

Definitions of symbols used on the wired remote.

Wired Remote Control Functions

Display and Fan Speed Adjustment

Understanding the wired remote display and adjusting fan speed.

Airflow, Temperature, Timer, and Sensor Settings

How to set airflow, temperature, timers, and use the sensor function.

Mode Selection and Timer Options

Selecting operation modes and timer functions on the wired remote.

Operating the Wired Remote Control Unit

Automatic Operation Mode

Explanation of the automatic operation mode.

Manual Operation Steps

Step-by-step guide for performing manual operation.

Fan Speed, Modes, and Special Remarks

Adjusting Fan Speed and Fan-Only Mode

How to adjust fan speed and operate in fan-only mode.

Night Setback Mode and Operation Notes

Using Night Setback mode and notes on power failure and remote display.

Setting Timers

Setting Present Time

Procedure to set the current time on the remote.

Setting ON/OFF and Repeat Timers

Instructions for setting ON, OFF, and daily repeat timers.

Timer Cancellation, Backup, and Airflow

Timer Cancellation and Backup Function

How to cancel timer settings and information on backup function.

1-Hour OFF Timer Usage

Detailed steps for using the 1-Hour OFF Timer.

Airflow Direction Adjustment

Adjusting airflow using sweep and manual settings.

Wired Remote Controller Installation

Supplied Parts and Installation Guidelines

List of parts and general guidelines for installing the wired remote controller.

Room Temperature Sensor Selection

How to select the temperature sensor source.

Installing the Wired Remote Controller

Step-by-step instructions for installing the wired remote controller.

Wall Mounting Options

Procedures for installing the wired remote controller in-wall or directly on the wall.

Wiring the Wired Remote Controller

Connecting Remote Controller Wires

Detailed steps for wiring the remote controller to the indoor unit.

Test Run Procedure (Wired Remote)

Setting Wired Remote for Test Run

Steps to activate Test Run mode on the wired remote controller.

Executing and Stopping Test Run

How to start, run, and stop the cooling mode test run.

Exiting Test Run Mode

Procedure to return the wired remote and unit to normal operation.

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