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Saunier Duval ISOFAST F 28 E - User Manual

Saunier Duval ISOFAST F 28 E
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Heating and hot water for the professionals
ISOFAST
THIS IS A CAT I2E+ APPLIANCE
01773 828100
IN WARRANTY
TECHNICAL HELPLINE
01773 828400
221599A.05.99
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Summary

CONTROLS AND LIGHTING

Lighting the boiler

Steps to turn on the boiler, including checks.

To stop the boiler

Procedure to shut down the boiler.

Setting to the WINTER position

Mode for heating and hot water operation.

Adjusting the hot water temperature

Setting the desired hot water temperature.

Adjusting the heating temperature

Setting the desired heating system temperature.

CLOCK - INSTRUCTIONS FOR USE

Setting the time

How to set the clock time correctly.

Setting the programme

Programming the boiler's timer functions.

To override or advance the clock

Manual clock control options.

DRAINING

Draining and filling

Procedures for draining and refilling the system.

Heating safety valve

Information on the heating safety valve.

Pressure relief valve

Information on the domestic hot water pressure relief valve.

SERVICING;MAINTENANCE

Cleaning

Cleaning the boiler casing.

Boiler casing

Caution regarding boiler casing removal.

TECHNICAL DATA

DIMENSIONS

HEATING SYSTEM DESIGN

Filling the system

Procedure for filling the heating system.

DOMESTIC HOT WATER SYSTEM DESIGN

BOILER SCHEMATIC

FIXING JIG

PIPING SYSTEM INSTALLATION

Heating system connections

Pipe diameter for heating system connections.

Hot water system connections

Pipe diameter for hot water system connections.

Gas connection

Pipe diameter for gas connection.

Domestic safety valve connection

Pipe diameter for domestic safety valve connection.

Heating safety valve connection

Pipe diameter for heating safety valve connection.

Water connection

Connecting system pipework to fixing jig fittings.

Safety valve discharge

Routing of safety valve discharge pipes.

Gas connection

Gas supply requirements and testing procedures.

Gas Safety (Installation and use) Regulations

Regulations for gas appliance installation and servicing.

BOILER LOCATION

Clearances

Recommended space around the boiler for servicing.

Flue to rear of boiler

Marking hole position for rear flue installation.

Flue to side of boiler

Marking hole position for side flue installation.

Cutting the flue hole

Instructions for cutting the flue hole in the wall.

Important

Notes on flue hole cutting and fall direction.

Terminal position

Minimum acceptable spacings for the flue terminal.

Terminal guard

Information on required terminal guards.

Cupboard or compartment ventilation

Ventilation requirements for boiler enclosures.

BOILER INSTALLATION

Statutory requirements

Installation compliance with relevant regulations.

Sheet metal parts

Warning about handling sheet metal edges.

FLUE INSTALLATION

Top outlet flue - kit 85090

Suitability for top outlet flue connection.

Calculation of flue cutting lengths

Measuring flue pipe lengths for installation.

Extended flue

Using flue extension kits for longer runs.

Calculation of flue cutting lengths for extended flue

Calculating flue lengths when using extension kits.

Important

Notes on cutting lengths for extended flues.

FLUE INSTALLATION

Installation of flue assembly

Steps for assembling the flue system components.

Concentric flue system

Permissible length and restrictor for concentric flue.

ELECTRICAL CONNECTION

Warning. This boiler must be earthed

Requirement for earthing the boiler.

Connection of the whole electrical system...

Connecting system controls to the electrical supply.

Isolation should preferably be...

Recommended isolation methods for the electrical supply.

A fused three pin plug...

Alternative plug and socket usage guidelines.

The mains electrical supply must be maintained...

Importance of continuous mains supply for operation.

WARNING: ON NO ACCOUNT MUST ANY EXTERNAL VOLTAGE BE APPLIED...

Warning about applying external voltage to terminals.

Warning: This appliance must be wired...

Wiring compliance and guarantee implications.

External controls

Connecting room thermostats and external controls.

COMMISSIONING

Gas installation

Purging air from the gas supply.

Filling the system

Steps for filling the heating system.

COMMISSIONING

Bleed each radiator...

Removing air from radiators after filling.

Make sure the display indicates...

Checking and refilling system pressure.

COMMISSIONING

Lighting the boiler

Steps to turn on and light the boiler.

To stop the boiler

Procedure to shut down the boiler.

Setting to the WINTER position

Setting heating and hot water mode.

Adjusting the heating temperature

Setting the maximum heating temperature.

COMMISSIONING

Setting the heating output

Adjusting the boiler's heating output.

Setting the maximum heating temperature

Presetting maximum heating temperature.

SAFETY DEVICES

SAFETY DEVICES

No gas supply

Indication and rectification of no gas supply.

Insufficient system pressure

Indication and rectification of low system pressure.

Other faults

Fault codes and symbols for other issues.

General safety devices

Overview of the boiler's general safety features.

Air flow rate

Safety response to flue obstructions.

Overheat safety

Boiler shutdown due to overheating.

In case of power supply failure

Boiler behavior during power supply interruptions.

Frost protection

Boiler's built-in frost protection mechanism.

SETTINGS

Gas valve setting

Adjusting the gas valve settings.

Minimum setting

Setting minimum gas pressure.

Maximum setting

Setting maximum gas pressure.

Bypass

Adjusting the built-in bypass.

ROUTINE CLEANING AND INSPECTION

Service Check and Preparation

Steps for boiler service preparation.

Upper front panel

Removing the upper front panel.

Sealed chamber cover

Removing the sealed chamber cover.

Front control panel

Accessing the lower part of the boiler.

Side panels

Removing the boiler side panels.

Combustion chamber cover

Removing the combustion chamber cover.

Burner

Procedures for burner removal and cleaning.

Heat exchanger

Procedures for heat exchanger inspection and cleaning.

Reassembly of parts removed for servicing

Reassembling removed parts in reverse order.

ROUTINE CLEANING AND INSPECTION

Flue system

Checking the flue system for blockages.

Operation of fan

Checking fan operation.

Cold water inlet filter

Cleaning the cold water inlet filter.

REPLACEMENT OF PARTS

To replace domestic hot water thermistor

Replacing the domestic hot water thermistor.

To replace central heating thermistor

Replacing the central heating thermistor.

To replace storage vessel thermistor

Replacing the storage vessel thermistor.

REPLACEMENT OF PARTS

To replace fan

Replacing the fan.

To replace air pressure switch

Replacing the air pressure switch.

To replace domestic water flow sensor

Replacing the domestic water flow sensor.

To replace printed circuit board (PCB)

Replacing the printed circuit board (PCB).

REPLACEMENT OF PARTS

To replace pump

Replacing the pump.

To replace domestic hot water heat exchanger

Replacing the domestic hot water heat exchanger.

To replace system pressure sensor

Replacing the system pressure sensor.

To replace gas valve module

Replacing the gas valve module.

To replace 3-way valve head

Replacing the 3-way valve head.

To replace 3-way valve;bypass housing

Replacing the 3-way valve/bypass housing.

REPLACEMENT OF PARTS

To replace modulating coil

Replacing the modulating coil.

To replace gas valve

Replacing the gas valve.

To replace central heating safety valve

Replacing the central heating safety valve.

To replace storage vessel safety valve

Replacing the storage vessel safety valve.

To replace heat exchanger

Replacing the heat exchanger.

REPLACEMENT OF PARTS

To replace central heating expansion vessel

Replacing the central heating expansion vessel.

To replace high limit thermostat

Replacing the high limit thermostat.

To replace combustion chamber insulation

Replacing combustion chamber insulation.

To replace burner

Replacing the burner.

To replace burner injectors

Replacing burner injectors.

To replace ignition electrode

Replacing the ignition electrode.

To replace flame sense electrode

Replacing the flame sense electrode.

BOILER SCHEMATIC

TECHNICAL DATA

SCHEMATIC WIRING DIAGRAM

FAULT FINDING

FAULT FINDING

SPARE PARTS

Saunier Duval ISOFAST F 28 E Specifications

General IconGeneral
Fuel TypeGas
Output28 kW
Domestic Hot Water Output28 kW
Energy Efficiency ClassA
Efficiency93%
ERP RatingA
Max working pressure3 bar
Water connections15 mm
MountingWall-mounted
FuelNatural Gas

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