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Saunier Duval ISOFAST F 35 E - User Manual

Saunier Duval ISOFAST F 35 E
32 pages
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Heating and hot water for the professionals
ISOFAST
THIS IS A CAT I2E+ APPLIANCE
01773 828100
IN WARRANTY
TECHNICAL HELPLINE
01773 828400
221599A.05.99
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Summary

Introduction to the ISOFAST Boiler

Boiler Overview and Features

Details about the ISOFAST boiler's capabilities and design.

Commissioning Procedures

Initial setup and activation steps for the boiler.

Safety and Operational Guidelines

Crucial safety information, controls, and flue system notes.

Controls and Lighting

Lighting the Boiler

Step-by-step guide to turning the boiler on.

Setting Operating Modes

How to select Summer (hot water only) or Winter (heating & hot water) modes.

Adjusting Water Temperatures

Instructions for setting domestic hot water and heating temperatures.

Clock - Instructions for Use

Setting the Time and Programme

Guide to setting the internal clock and heating schedules.

Draining

Protection Against Freezing

Information on the boiler's frost protection mechanism.

Draining and Filling Procedures

Steps for safely draining and filling the boiler system.

Servicing and Maintenance

Cleaning the Boiler

Guidelines for cleaning the boiler casing.

Boiler Casing Safety

Warning against unauthorized removal of the boiler casing.

Technical Data

Heating Specifications

Technical data for heating output, efficiency, and pressure.

Hot Water Specifications

Technical data for hot water output and flow rates.

Electrical and Pump Data

Electrical supply, power consumption, and pump performance data.

Dimensions

Boiler Packaging and Weight

Details on how the boiler is packaged and its overall weight.

Physical Dimensions and Layout

Diagram and measurements for boiler installation.

Heating System Design

System Compatibility and Flow

Information on compatible heating surfaces and pipe flow calculations.

System Water Volume and Expansion

Guidelines on system water volume and expansion vessel requirements.

System Filling and Flushing

Procedures for filling the system and flushing existing installations.

Domestic Hot Water System Design

Pipework and Flow Restrictions

Recommendations for DHW pipework and flow limiting.

Hard Water Area Recommendations

Advice for areas with hard water supply.

Boiler Schematic

Component Identification

Labeled diagram of the boiler's internal components.

Fixing Jig

Fixing Jig Components

Identification of parts and connections on the fixing jig.

Piping System Installation

Pipe Connections and Routing

Guidelines for connecting system pipework to the fixing jig.

Safety Valve Discharge Requirements

Regulations for routing safety valve discharge pipes.

Gas Connection and Testing

Instructions for gas supply connection and testing.

Boiler Location

Required Clearances for Servicing

Recommended space around the boiler for maintenance.

Flue Hole Cutting and Positioning

Guidance on cutting holes for the flue system.

Terminal Position and Ventilation

Spacing requirements for flue terminals and compartment ventilation.

Boiler Installation

Statutory Installation Requirements

Legal requirements for boiler installation.

Sheet Metal Handling Safety

Warning regarding sharp edges on sheet metal parts.

Flue Installation - Top Outlet

Instructions for installing the top outlet flue kit.

Extended Flue Calculations

How to calculate lengths for extended flue systems.

Flue Installation

Flue Cutting Length Calculations

Table and method for calculating flue pipe cutting lengths.

Flue Assembly Procedures

Step-by-step guide for assembling the flue system.

Concentric Flue System Limits

Permissible lengths and restrictions for concentric flue systems.

Electrical Connection

Earthing and System Wiring

Requirements for earthing and connecting the electrical system.

Fused Spur Box and Plug Usage

Guidance on using fused spur boxes or plugs/sockets.

External Controls and Room Thermostats

Connecting external controls and room thermostats to the boiler.

Commissioning

Gas Installation Checks

Recommendations for purging air from the gas supply.

Filling the System - Initial Steps

Procedures for filling the heating system and checking pressure.

Commissioning (Continued)

Radiator Bleeding and Air Removal

Steps to bleed radiators and remove air from the system.

Final System Pressure Check

Ensuring the system pressure is within the correct range.

Commissioning (Continued)

Lighting the Boiler

Step-by-step guide to turning the boiler on.

Setting to WINTER Position

Configuring the boiler for heating and hot water.

Adjusting Heating Temperature

How to set the maximum heating temperature.

Commissioning (Continued)

Setting the Heating Output

Adjusting the boiler's heat output in kW.

Setting Maximum Heating Temperature

Configuring maximum heating temperature for different systems.

Safety Devices

Visual Fault Display

How the boiler indicates fault conditions.

Safety Devices (Continued)

No Gas Supply Indicator

How the boiler indicates a lack of gas supply.

Insufficient System Pressure

How low system pressure is indicated and rectified.

Other Fault Indicators

Fault codes, telephone symbol, and general safety features.

Overheat and Frost Protection

Safety mechanisms for overheating and freezing.

Settings

Gas Valve Setting Procedures

Steps for setting the gas valve for minimum and maximum pressure.

Bypass Adjustment

How to adjust the boiler's built-in bypass.

Routine Cleaning and Inspection

Service Check and Preparation

Steps before performing cleaning and inspection.

Upper Front Panel Removal

How to remove the upper front panel for access.

Sealed Chamber and Front Panel Access

Accessing internal components via sealed chamber and control panels.

Side Panel and Combustion Cover Removal

Steps for removing side panels and combustion chamber cover.

Burner Cleaning and Inspection

Procedures for cleaning and inspecting the burner.

Heat Exchanger Cleaning

How to clean the heat exchanger.

Routine Cleaning and Inspection (Continued)

Flue System Checks

Ensuring the flue system is clear and secure.

Fan Operation Verification

Checking the fan's operation during burner cycles.

Cold Water Inlet Filter Maintenance

How to clean the cold water inlet filter.

Replacement of Parts

General Preparation for Part Replacement

Safety precautions and isolation before part replacement.

Domestic Hot Water Thermistor Replacement

Steps to replace the DHW thermistor.

Central Heating Thermistor Replacement

Steps to replace the central heating thermistor.

Storage Vessel Thermistor Replacement

Procedures for replacing the storage vessel thermistor.

Replacement of Parts (Continued)

Boiler Isolation and Refilling

Procedures for isolating, refilling, and checking leaks after part replacement.

Fan Replacement

Steps to replace the fan unit.

Air Pressure Switch Replacement

How to replace the air pressure switch.

Domestic Water Flow Sensor Replacement

Steps to replace the domestic water flow sensor.

Printed Circuit Board (PCB) Replacement

Procedures for replacing the main PCB.

Replacement of Parts (Continued)

Pump Replacement

Steps for replacing the circulation pump.

Domestic Hot Water Heat Exchanger Replacement

Procedures for replacing the DHW heat exchanger.

System Pressure Sensor Replacement

Steps to replace the system pressure sensor.

Gas Valve Module Replacement

How to replace the gas valve module.

3-Way Valve Head Replacement

Procedures for replacing the 3-way valve head.

3-Way Valve;Bypass Housing Replacement

Steps to replace the 3-way valve/bypass housing.

Replacement of Parts (Continued)

Gas Valve Module Connections

Disconnecting and reconnecting the gas valve module.

Gas Valve Replacement

Steps for replacing the main gas valve assembly.

Modulating Coil Replacement

How to replace the modulating coil on the gas valve.

Central Heating Safety Valve Replacement

Procedures for replacing the central heating safety valve.

Storage Vessel Safety Valve Replacement

Steps to replace the storage vessel safety valve.

Replacement of Parts (Continued)

Heat Exchanger Replacement

Procedures for replacing the primary heat exchanger.

Central Heating Expansion Vessel Replacement

Steps to replace the central heating expansion vessel.

High Limit Thermostat Replacement

How to replace the high limit thermostat.

Combustion Chamber Insulation Replacement

Procedures for replacing insulation in the combustion chamber.

Burner Replacement

Steps for removing and refitting the burner.

Burner Injectors Replacement

How to replace burner injectors.

Ignition Electrode Replacement

Steps for replacing the ignition electrode.

Flame Sense Electrode Replacement

Procedures for replacing the flame sense electrode.

Boiler Schematic

Component Identification Diagram

Detailed schematic showing all boiler components.

Technical Data (Continued)

Heating and Hot Water Specifications

Comprehensive technical data for heating and hot water.

Pump Performance Curves

Graphs showing pump performance based on flow rate.

Schematic Wiring Diagram

Electrical Connections Overview

Diagram showing all electrical connections and components.

Component Function Key

List of abbreviations and their corresponding component functions.

Fault Finding

Pre-Operation Checks

Essential checks before operating the boiler.

Electrical Test Points

Locations for measuring voltages for electrical testing.

Boiler Fault Display System

How the boiler indicates and displays faults.

Fault Finding (Continued)

Fault Code List

Table of fault codes and their meanings.

Fault Finding (Continued)

Thermistor Value Table

Resistance values for thermistors at different temperatures.

Spare Parts

Short Parts List

List of common spare parts with part numbers.

Saunier Duval ISOFAST F 35 E Specifications

General IconGeneral
Output Power35 kW
Fuel TypeNatural Gas
MountingWall-mounted
Central Heating Output35 kW
Max working temperature80 °C
Water pressure3 bar

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