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Saunier Duval Themaclassic F18E SB - User Manual

Saunier Duval Themaclassic F18E SB
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Themaclassic
F24E
Fanned Flue Combination Boiler
G.C.No. 47-047-35
To be left with the user
Instructions for Use
Installation and Servicing
F24E shown
4000124050-2 10.03
Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT
Themaclassic
F18E SB
Fanned Flue System Boiler
G.C. No.41-920-35
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Summary

Instructions for Use, Installation and Servicing

Guarantee Registration Information

Important Information and Safety Guidelines

Gas Safety Regulations Compliance

Legal requirements for gas appliance installation and servicing by competent persons.

Electrical Supply Requirements

Safe electrical connection, earthing, polarity, and wiring standards.

Manual Handling Guidance

Advice on safe lifting and handling of the appliance.

Draining and Filling Procedures

F24 E Boiler Filling Procedure

Procedure for filling the F24E boiler system and resetting.

F18 E SB Boiler Filling Procedure

Procedure for filling the F18E SB boiler system and resetting.

Appliance Introduction Overview

Overview of F24E/F18E SB boilers, features, and installation notes.

Appliance Safety Devices

Air Flow Rate Safety Device Function

Safety feature for obstructed flue operation.

Overheating Safety Shutdown Mechanism

Automatic safety shutdown upon overheating.

Heating Safety Valve Information

Details on the safety valve and its handling.

Maintenance and Servicing Recommendations

Regular Checks and Servicing Guidelines

Recommendations for regular checks, cleaning, and servicing by competent persons.

Approved Spare Parts Usage

Guidance on using approved spare parts and contacting service.

User Controls and Lighting Guide

Central Heating Temperature Adjustment

How to adjust the central heating temperature setting.

Domestic Hot Water Temperature Control (F24 E)

How to adjust DHW temperature for F24E models.

Boiler ON Indicator Explained

Understanding the boiler's ON indicator light and fault signals.

Programmer Instructions for Use

Analogue Programmer Operation (F24 E)

Instructions for setting time and programmes on the analogue programmer.

Digital Programmer Kit Operation (F24 E)

Instructions for using the digital programmer, including keypad and display.

Programmer Setup and Scheduling

Setting the Programmer Time

Guide to setting the current time and day on the programmer.

Programming 24 hr;7 Day Schedules

Steps to program heating schedules for 24-hour or 7-day operation.

Programmer Advanced Features and Troubleshooting

Manual Programmer Override Function

How to temporarily or permanently override programmed settings.

Programmer Troubleshooting Guide

Common problems and solutions for programmer operation.

Technical Data Specifications

F24 E Boiler Technical Data

Detailed heating, hot water, combustion, electrical, and gas specs for F24E.

F18 E SB Boiler Technical Data

Detailed heating, combustion, electrical, and gas specs for F18E SB.

General Information and Safety

Sheet Metal Parts Handling Warning

Warning about handling sharp sheet metal parts to prevent injury.

Statutory Installation Compliance

Compliance with UK and IE regulations for installation and safety.

Heating System Design Principles

Gas Supply Installation Standards

Requirements for gas supply installation in GB and IE, including pressure.

System Pipework and Component Design

Guidance on piping, expansion vessels, and components for safe operation.

Heating System Design Details

Adjustable Automatic Bypass Setting

Information on the automatic bypass and minimum flow rates.

F24 E System Filling Procedure

Instructions on filling the F24E system using the integral filling device.

F18 E SB System Filling Procedure

Methods for filling the F18E SB system, noting no permanent mains connection.

Domestic Hot Water System Design (F24 E)

DHW System General Requirements

Requirements for DHW circuits, fittings, and flow restrictor installation.

Hard Water Area Recommendations

Recommendations for scale reducers in areas with hard water.

Boiler Schematics

F24 E Boiler Component Diagram

Diagram and list of components for the F24E boiler.

F18 E SB Boiler Component Diagram

Diagram and list of components for the F18E SB boiler.

Boiler Location, Flue, and Ventilation

Recommended Boiler Location Clearances

Recommended clearances and wall mounting for the boiler.

Terminal Guard Installation Requirements

Requirements for fitting a terminal guard if persons could contact it.

Available Flue Options and Extensions

Overview of available flue systems and extensions.

Cupboard or Compartment Ventilation

Ventilation requirements for boilers installed in cupboards.

Fixing Jig Components

Fixing Jig Part Description

Description of the components included in the fixing jig pack for installation.

Piping System Installation Guide

Cutting the Flue Hole

Instructions for cutting the wall opening for the flue, including slope.

Water and Gas Connection Procedures

Connecting pipework and gas supply according to regulations.

Boiler Installation Steps

Sheet Metal Parts Handling Warning

Warning about sharp edges during installation.

Installing the Boiler onto Bracket

Steps for lifting, fitting, and connecting the boiler to the bracket.

Discharge Safety Valve Pipe Extension

Instructions for extending the safety valve discharge pipe.

Horizontal Telescopic Top Flue Installation

Telescopic Flue Kit Components

Details the kit of parts for the telescopic flue assembly.

Telescopic Flue System Dimensions

Information on rear and side flue lengths and dimensions.

Cutting the Telescopic Flue

Instructions on how to cut the flue pipe, avoiding burrs.

Telescopic Flue Assembly Installation

Fitting the Telescopic Flue Assembly

Step-by-step guide for fitting the telescopic flue assembly.

Horizontal Top Flue Installation

Horizontal Top Flue Kit (86285 H)

Details the kit for the horizontal top flue system, including length suitability.

Horizontal Flue System Configurations

Diagrams showing rear and side flue configurations and dimensions.

Cutting the Horizontal Top Flue

Instructions for cutting the flue, emphasizing no burrs or sharp edges.

Horizontal Top Flue Assembly Installation

Installing the Horizontal Top Flue Assembly

Detailed steps for assembling and fitting the horizontal top flue.

Electrical Connection Procedures

Mains Cable Specifications

Information on replacement supply cables.

Voltage Free External Controls Connection

Warnings and connection methods for external controls.

Electrical Connection Details and Testing

Mains Voltage External Controls Wiring

How to connect external controls that use mains voltage.

Preliminary Electrical System Testing

Steps for performing preliminary electrical system checks.

Commissioning the Boiler

Gas Installation Requirements Reference

Reference to section for gas type conversion.

Filling the Heating System

Step-by-step guide to filling the heating system and bleeding air.

Importance of Air in Pipes

Importance of bleeding air and potential causes of frequent refilling.

Commissioning Adjustments and Settings

Adjusting Central Heating Output

Procedure to adjust the central heating output using potentiometers.

Dip Switch Functions Explained

Explanation of dip switch functions for pump and heating temperature.

Final Commissioning Steps and Gas Type Change

Instructing the User on Operation

Guidance on demonstrating operation, maintenance, and safety to the user.

Changing the Boiler Gas Type

Procedure for changing the gas type, requiring a conversion kit.

Bypass Valve Setting Adjustment

Information on adjusting the built-in bypass valve.

Routine Cleaning and Inspection Procedures

Products of Combustion Analysis

How to perform a combustion analysis using a sampling point.

Service Check and Preparation Steps

Steps for draining, isolating, and checking gas soundness.

Routine Cleaning and Component Access

Front Panel and Control Panel Access

Instructions for removing the front and control panels.

Sealed Chamber and Side Panel Removal

Steps for removing the sealed chamber and side panels.

Combustion Chamber Cover and Burner Access

Instructions for removing the combustion chamber cover and burner.

Ignition;Flame Gaps and Fan Removal

Checking ignition/flame gaps and removing the fan.

Routine Cleaning of Internal Components

Heat Exchanger Cleaning Procedure

Instructions for cleaning the heat exchanger.

Domestic Water Inlet Filter Cleaning (F24 E)

Cleaning or replacing the domestic water inlet filter.

Central Heating Filter Cleaning

Cleaning or replacing the central heating filter.

Seal, Insulation, and Flue Checks

Checking seals, insulation, and flue system.

Reassembly of Serviced Parts

General instruction to reassemble parts in reverse order.

Fault Finding Overview

Overheat Thermostat Reset Procedure

Locating and resetting the overheat thermostat.

Fault Finding - Heating Issues

Troubleshooting No Heating

Troubleshooting steps for when the boiler has no heating output.

Troubleshooting No Hot Water (F24 E)

Troubleshooting steps for no hot water with heating operational.

Fault Finding - Burner and Flame Issues

Burner Lights, Goes Out (No Flame Detected)

Diagnosing faults where the burner lights but goes out without flame detection.

Burner Lights, Goes Out (Flame Not Detected)

Troubleshooting flame detection issues.

Fault Finding - Ignition and Temperature Issues

Burner Does Not Light (Spark Present)

Troubleshooting when the burner doesn't light but spark is present.

Inadequate Room Temp; Luke-warm Radiators

Diagnosing issues with room temp and radiator performance.

Fault Finding - Water and Fan Issues

Luke-warm Tap Water Troubleshooting (F24 E)

Troubleshooting steps for luke-warm water at taps.

Fan Does Not Start Troubleshooting

Diagnosing issues with the fan not starting.

Fan Runs, No Sparks Troubleshooting

Troubleshooting fan issues when no sparks are detected.

Wiring Diagram F24 E

Wiring Diagram F18 E SB

Replacement of Parts - Draining and Thermistor

Boiler and System Draining Procedures

Instructions for draining the central heating circuit, DHW, and boiler.

Central Heating Thermistor Replacement

Procedure for replacing the central heating thermistor.

Replacement of Parts - Key Components

Fan and Air Pressure Switch Replacement

Steps to remove and replace the fan and air pressure switch.

Water Inlet Filter and Heating Filter Replacement

Cleaning or replacing water inlet and heating filters.

Burner and Burner Injectors Replacement

Procedures for replacing the burner and its injectors.

Replacement of Parts - Ignition and Sensors

Burner Injector Assembly Replacement

Steps for replacing the burner injector assembly.

Overheat Thermostat Replacement

Procedure for replacing the overheat thermostat.

Ignition and Flame Sense Electrode Replacement

Steps for replacing ignition and flame sense electrodes.

Replacement of Parts - Heat Exchanger and PCB

Heat Exchanger Replacement Procedure

Steps for removing and replacing the heat exchanger.

Combustion Chamber Insulation Replacement

Procedure for replacing combustion chamber insulation.

Printed Circuit Board (PCB) Replacement

Steps for removing and replacing the main control board.

Replacement of Parts - Controls and Pump

User Interface and Mains Switch Replacement

Steps for replacing user interface board and mains switch.

230 V Controls Board and Analogue Programmer Replacement

Procedures for replacing 230V controls board and analogue programmer.

Central Heating Pump Head Replacement

Steps for replacing the central heating pump head.

Replacement of Parts - Water System Components

Filling Tap and RPZ Valve Replacement (F24 E)

Procedures for replacing filling tap and RPZ valve.

Boiler Drain Point and Water Flow Sensor Replacement (F24 E)

Procedures for replacing drain point and water flow sensor.

Replacement of Parts - Sensors and Valves

Water Pressure Sensor and Bypass Valve Replacement

Procedures for replacing water pressure sensor and bypass valve.

Automatic Air Vent and Gas Control Valve Replacement

Procedures for replacing air vent and gas control valve.

Replacement of Parts - Gas Control and Valves

Gas Control Valve Stepper Motor Replacement

Procedure for replacing the stepper motor on the gas control valve.

Discharge Safety Valve Replacement

Steps for removing and replacing the discharge safety valve.

Three-Way Valve Head Replacement (F24 E)

Procedure for replacing the three-way valve head.

Replacement of Parts - Actuators and Heat Exchanger

Three-Way Valve Actuator Replacement (F24 E)

Steps for replacing the three-way valve actuator.

Ignition Unit Replacement

Procedure for removing and replacing the ignition unit.

DHW Plate Heat Exchanger Replacement (F24 E)

Steps for replacing the DHW plate heat exchanger.

Replacement of Parts - Expansion Vessel and Seals

Expansion Vessel Replacement Procedure

Procedure for replacing the expansion vessel, noting boiler removal.

Sealed Chamber Cover Seal Replacement

Steps for replacing the seal on the sealed chamber cover.

Spare Parts List

Saunier Duval Themaclassic F18E SB Specifications

General IconGeneral
MountingWall-mounted
Central Heating Output (kW)18
Efficiency Class HeatingA
Efficiency Class Water HeatingA
Water Pressure1-3 bar
IgnitionElectronic
Heat Exchanger MaterialCopper
Fuel TypeGas

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