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Saunier Duval Themaclassic F24E PLUS - User Manual

Saunier Duval Themaclassic F24E PLUS
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Instructions for Use
Installation and Servicing
4000121771-2.02.03
Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT
Themaclassic
F24E PLUS
Fanned Flue Combination Boiler
G.C.No. 47-920-37
Themaclassic
F30E PLUS
Fanned Flue System Boiler
G.C.No. 47-920-38
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Summary

Important Information

Gas Safety Regulations

Ensures safe installation and use of gas appliances according to regulations.

Testing and Certification

Details of boiler testing, certification, and importance of no unauthorized alterations.

CE Mark Compliance

Compliance with EU directives for gaseous fuel appliances and electrical equipment.

Substances Hazardous to Health

Information on adhesives, sealants, and potential hazards of insulation materials.

Insulation Pads Handling

Handling precautions for insulation materials to avoid skin, eye, and respiratory irritation.

Electrical Supply Requirements

Requirements for safe electrical connection, earthing, and wiring standards.

Gas Leak or Fault Procedure

Immediate actions and whom to contact in case of suspected gas leaks or faults.

Manual Handling Guidance

Guidance on safe lifting practices and the need for assistance or mechanical aids.

Heating System Controls

Requirements for controlling the heating system as per building regulations.

Air in Heating System

Indicates potential system leaks or corrosion; advises contacting service company.

Protection Against Freezing

Built-in frost protection and recommendations for additional system protection.

Draining and Filling

Appliance Introduction

Overview of the Themaclassic plus boiler features and capabilities.

Flue Options Overview

Information on available flue systems and where to find detailed information.

Available Accessories

Information on accessories available for the boiler.

Maintenance and Servicing

Appliance Safety Devices

Details on built-in safety features like air flow rate and overheating protection.

Cleaning Procedures

Instructions for cleaning the boiler casing safely and effectively.

Spare Parts Information

Guidance on ordering and using correct spare parts for the appliance.

Controls and Lighting

Central Heating Adjustment

Setting the temperature for the central heating circuit between 38°C and 87°C.

Domestic Hot Water Settings

Adjusting the domestic hot water temperature from 38°C up to 65°C.

Lighting the Boiler

Step-by-step instructions for safely turning on and operating the boiler.

Stopping the Boiler

Procedure for safely turning off the boiler by switching off the electrical supply.

Hot Water Temperature Adjustment

How to adjust the hot water temperature setting using the boiler controls.

Central Heating Temperature Adjustment

Detailed steps for adjusting the central heating water temperature.

Heating Mode Selection

Instructions on how to select different heating modes for the boiler.

Long Absence; Holiday Mode

Information on using the holiday mode for frost protection during extended periods.

Fault Indication and Reset

Procedure for resetting the boiler and contacting service in case of faults.

Installation Filling Procedure

Steps for filling the heating system and achieving the correct water pressure.

Programmer Instructions for Use

Setting the Time

Instructions for setting the correct 24-hour time on the programmer.

Setting the Day

Guide for setting the current day of the week on the programmer.

Setting the Programmer Schedule

Steps for programming the boiler's on/off times for heating and hot water.

Technical Data

General Information

Statutory Requirements

Information on UK and IE regulations, building codes, and wiring standards for installation.

Gas Supply Requirements

Requirements for gas installation, pressure, and testing for safe operation.

Heating System Design Principles

Guidance on designing and installing the central heating system with the boiler.

Heating System Design

Bypass Functionality

Details on the boiler's adjustable automatic bypass and its function.

Filling the Heating System

Step-by-step process for filling the heating system and checking pressure.

Domestic Hot Water System Design

Guidelines for domestic hot water system installation and water quality considerations.

Boiler Schematic

Boiler Location, Flue and Ventilation

Boiler Location and Clearances

Recommended clearances and siting considerations for boiler installation.

Flue and Ventilation Requirements

Terminal Guard Specifications

Requirements and specifications for installing a terminal guard to prevent contact.

Flue Options Overview

Overview of available flue systems and where to find detailed information.

Cupboard Ventilation

Information on ventilation requirements when installing the boiler in a cupboard.

Fixing Jig

Boiler Preparation and System Connections

Cutting the Flue Hole

Instructions on how to cut the flue hole in the wall, considering clearances and slope.

Water Connection

Guidance on connecting the system pipework to the boiler's water fittings.

Gas Connection

Requirements and regulations for connecting the boiler to the gas supply.

Boiler Installation

Installing the Boiler

Procedures for fitting the boiler, including flushing the system and connecting pipes.

Rear Flue Installation

Safety Valves and Filling Loop

Details on safety valves and fitting the filling loop extension.

Horizontal Rear Flue Installation

Steps for installing the horizontal rear flue system for the boiler.

Horizontal Telescopic Top Flue Installation

Telescopic Top Flue Kit

Information on the telescopic flue kit and its length limitations.

Telescopic Flue System

Details on the components and dimensions for the telescopic flue system.

Telescopic Flue Assembly Installation

Step-by-step guide for fitting the telescopic flue assembly and associated parts.

Horizontal Top Flue Installation

Horizontal Top Flue Kit 86285

Details on the kit, its length capabilities, and cutting procedures.

Flue Systems (Rear and Side)

Diagrams illustrating rear and side flue lengths and dimensions.

Flue Cutting

Important notes on cutting flue pipes, ensuring no burrs or sharp edges.

Horizontal Top Flue Assembly Installation

Detailed steps for assembling and installing the horizontal top flue.

Electrical Connection

Mains Cable Requirements

Information on replacement supply cables and their part number.

Voltage Free External Controls

Connecting external controls like thermostats to the voltage-free terminal.

Mains Voltage External Controls

Procedure for connecting external controls that use mains voltage.

Electrical Connections Testing

Steps for performing preliminary electrical system checks.

Commissioning

Gas Installation and Purging

Details on gas installation and purging requirements before commissioning.

Filling the System (Steps 1-8)

Step-by-step guide for filling the heating system and bleeding radiators.

Air in Pipes

Importance of filling and bleeding the system to prevent noise and ensure proper operation.

Instructing the User

Guidance for the installer on instructing the user about boiler operation and maintenance.

Boiler Settings

Bypass Adjustment

Information on the boiler's built-in bypass and how to adjust it if necessary.

Boiler Settings Access

Accessing and adjusting operating parameters for installers and service providers.

Setting Heating Output

Adjusting the boiler's maximum heating output in kW.

Setting Flue Parameters

Adjusting flue parameters for optimal efficiency based on flue length.

Minimum Heating Temperature

Setting the minimum heating temperature to 38°C or 50°C.

Maximum Heating Temperature

Setting the maximum heating temperature to one of four values.

Pump Operation Modes

Options for setting the pump operation mode (intermittent or permanent).

Changing Gas Type

Adjusting Step Pressure

Setting the step pressure after gas conversion or valve change.

Setting Maximum Burner Pressure

Reducing burner pressure at maximum setting if network pressure is high.

Routine Cleaning and Inspection

Products of Combustion Check

Procedure for obtaining combustion readings using an analyser tube.

Service Check and Preparation

Steps to prepare the boiler for servicing, including isolation and draining.

Front Panel Removal

Instructions for removing and refitting the boiler's front panel.

Control Panel Access

Guidance on accessing and working with the boiler's control panel.

Sealed Chamber Cover Removal

Instructions for removing and refitting the sealed chamber cover.

Side Panel Removal

Steps for removing and refitting the boiler's side panels for access.

Draining Boiler Circuits

Drain Domestic Hot Water Circuit

Procedure for draining the domestic hot water circuit of the boiler.

Drain Boiler Water Circuit

Steps for draining the boiler's internal water circuits for maintenance.

Component Cleaning and Inspection

Combustion Chamber Cover

Instructions for removing and refitting the combustion chamber cover.

Spark and Sense Gaps

Checking and adjusting spark and sense gaps for ignition electrodes.

Burner Maintenance

Procedure for removing, cleaning, and refitting the boiler's burner.

Fan Removal and Inspection

Steps for removing and refitting the boiler's fan assembly.

Heat Exchanger Cleaning

Instructions for cleaning the heat exchanger using a soft brush or vacuum.

Domestic Water Inlet Filter

Cleaning or replacing the domestic water inlet filter if flow is reduced.

Central Heating Filter

Cleaning or replacing the central heating filter as part of servicing.

Sealed Chamber Cover Seal Check

Checking the condition of the sealed chamber cover seal and replacing if necessary.

Combustion Chamber Insulation Check

Checking the condition of the combustion chamber insulation.

Flue System Inspection

Checking the flue system for blockages and ensuring all fittings are secure.

Reassembly of Serviced Parts

Guidance on refitting all parts in the reverse order of removal.

Fault Finding

Overheat Thermostat Reset

Procedure for locating and resetting the overheat thermostat.

Fault: No Heating

Troubleshooting steps for when the boiler fails to provide central heating.

Fault: No Hot Water, Heating Works

Diagnosing and resolving issues when only heating works, but hot water does not.

Fault: Burner Lights, Then Goes Out

Troubleshooting burner ignition faults where flame is not detected or sustained.

Fault: Burner Lights, Then Goes Out (Flame Not Detected)

Diagnosing burner faults where it lights but then extinguishes.

Fault: Burner Not Lighting (Ignition Spark Present)

Troubleshooting when the burner does not light despite an ignition spark.

Fault: Inadequate Room Temperature

Addressing issues of insufficient room temperature and luke-warm radiators.

Fault: Luke-Warm Tap Water

Troubleshooting lukewarm tap water issues, checking flow and temperature settings.

Fault: Fan Does Not Start

Diagnosing and resolving faults where the boiler fan fails to start.

Fault: Fan Runs, No Sparks

Troubleshooting ignition spark issues when the fan is running.

Wiring Diagram

Replacement of Parts

Draining Heating and Water Circuits

Procedures for draining the central heating and domestic hot water circuits.

Central Heating Thermistor Replacement

Procedure for replacing the central heating thermistor component.

Fan Replacement

Procedure for removing and replacing the boiler's fan assembly.

Fan Sensor Replacement

Instructions for replacing the fan sensor component.

Air Pressure Switch Replacement

Steps for replacing the air pressure switch and its associated tube.

Domestic Water Inlet Filter

Procedure for cleaning or replacing the domestic water inlet filter.

Central Heating Filter Replacement

Instructions for cleaning or replacing the central heating filter.

Cold Water Inlet Restrictor

Procedure for cleaning or replacing the cold water inlet restrictor.

Burner and Burner Injectors

Procedures for burner maintenance and injector cleaning.

Burner Injector Assembly Replacement

Procedure for removing and replacing the burner injector assembly.

Overheat Thermostat Replacement

Instructions for replacing the overheat thermostat and its bracket.

Ignition and Flame Sense Electrodes

Steps for removing and replacing ignition and flame sense electrodes.

Heat Exchanger Replacement

Instructions for removing and cleaning the boiler's heat exchanger.

Combustion Chamber Insulation

Procedure for replacing the combustion chamber insulation panels.

Printed Circuit Board (PCB) Replacement

Steps for removing and replacing the boiler's main printed circuit board.

User Interface and Controls Board Replacement

Procedures for replacing the user interface and 230V controls boards.

Mains Switch and Pump Replacement

Procedures for replacing the mains switch and central heating pump head.

Filling System Tap Replacement

Procedure for removing and replacing the filling system tap.

RPZ and Drain Valve Replacement

Procedures for replacing the reduced pressure zone valve and drain valve.

Water Flow and Pressure Sensor Replacement

Steps for replacing the water flow and system pressure sensors.

Bypass Valve and Air Vent Replacement

Procedures for replacing the bypass valve and automatic air vent.

Gas Control Valve and Stepper Motor

Procedures for replacing the gas control valve and its stepper motor.

Safety Valves and Three-Way Valve Components

Procedures for replacing safety valves and three-way valve parts.

Ignition Unit Replacement

Steps for removing and replacing the boiler's ignition unit.

Domestic Hot Water Heat Exchanger

Procedure for removing and replacing the DHW plate heat exchanger.

Domestic Safety Valve

Instructions for removing and replacing the domestic safety valve.

Micro Accumulator Vessel Components

Procedures for replacing thermistor, vessel, and heating element.

Expansion Vessel Replacement

Detailed steps for removing and replacing the expansion vessel.

Sealed Chamber Cover Seal

Instructions for replacing the seal on the sealed chamber cover.

Spare Parts List

Saunier Duval Themaclassic F24E PLUS Specifications

General IconGeneral
MountingWall-mounted
Output Power24 kW
Central Heating Output20 kW
DHW Output24 kW
Fuel TypeNatural gas
IgnitionElectronic
Heat Exchanger MaterialCopper
TypeCombination boiler

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