EasyManua.ls Logo

Saxon AA 4A - User Manual

Saxon AA 4A
12 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
1
4A Intelligent
Battery Charger
Manual
AA0725
Suitable for 12.8V lithium and 6V and 12V lead-acid-batteries, e.g. WET, GEL-, VRLA-,
AGM-batteries between 1.2-120Ah capacity
Please read the following safety and operating instructions carefully
Question and Answer IconNeed help?

Do you have a question about the Saxon AA 4A and is the answer not in the manual?

Summary

Introduction and Safety

Important Safety Instructions

Crucial safety guidelines for operating the battery charger.

Battery Compatibility and Warnings

General Warnings

Important warnings regarding charger usage, battery handling, and environment.

Charging Process Stages

Step 1: Check

Checks battery voltage and connections before charging.

Step 2: Recovery

Initiates recovery for deeply discharged or sulphated batteries.

Step 3: Soft Start

Low charging rate protects deeply discharged or sulphated batteries.

Step 4-5: Bulk

Uses high/medium rate until 80% capacity is reached.

Operation Guide

Connecting The Charging Cables

Order and method for connecting charging leads to the battery.

Technical Specifications

Overview

The AA 4A Intelligent Battery Charger (model AA0725 / IBC4000(B)) is an advanced, microprocessor-controlled battery charger designed to enhance battery performance and extend its lifespan. It is suitable for both 12.8V lithium (LiFePO4) batteries and 6V and 12V lead-acid batteries, including WET, GEL, VRLA, and AGM types. The charger can handle batteries with capacities ranging from 1.2Ah to 120Ah for lead-acid batteries and 8Ah to 50Ah for 4-cell LiFePO4 lithium batteries.

Function Description:

The charger operates through an 8-stage charging process to ensure optimal battery health and full capacity. These stages include:

  1. Check: Verifies battery connections and stability before charging.
  2. Recovery: Initiates a recovery process for deeply discharged or sulfated batteries using small current pulses.
  3. Soft Start: Protects deeply discharged or sulfated batteries with a low charging rate.
  4. Bulk (Stages 4-5): Applies high and medium charging rates until approximately 80% of the battery capacity is reached.
  5. Absorption (Stage 6): Delivers small amounts of current for safe, efficient charging while limiting battery gassing.
  6. Maintenance (Stages 7-8): Once fully charged, the charger switches to a maintenance mode, delivering only enough current to keep the battery full. It continuously monitors voltage and initiates a maintenance cycle if the terminal voltage drops below 6.4V (for 6V batteries) or 12.8V (for 12V batteries), recharging until 6.8V (6V) or 13.6V (12V) is reached. This "trickle-charging" and "maintenance-charging" cycle repeats indefinitely, allowing the charger to be left connected for extended periods without overcharging.

The device features a digital display (G) that shows the voltage and current of the selected charging mode and the connected battery. A MODE-button (F) allows users to select various charging programs.

Important Technical Specifications:

  • Input Voltage: 220V - 240V ~ 50Hz; max. 0.6A
  • Power Consumption: 65W
  • Charging Current:
    • 0.9A ± 10%
    • 4.0A ± 10%
    • 3.0A ± 10%
  • Charging Voltage:
    • 7.3V / 7.4V for 6V battery
    • 14.5V / 14.7V for 12V battery
    • 14.5V for Lithium (12.8V 4-cells LiFePO4)
  • Back Drain Current without AC Input: < 5mA
  • Protection Class: IP65
  • Electrical Safeguards: Protection against overheating, short-circuiting, and reverse polarity.
  • Operating Ambient Temperature: 0°C ~ 40°C
  • Ambient Storage Temperature: -30°C to 60°C
  • Suitable Battery Types and Capacities:
    • 6V Lead-Acid: 12 - 120Ah
    • 12V Lead-Acid (Motorcycle Mode): 1.2 - 12Ah
    • 12V Lead-Acid (Car Mode): 12 - 120Ah
    • 12.8V 4-cell LiFePO4 Lithium: 8 - 50Ah

Usage Features:

The charger offers multiple operating modes selectable via the MODE-button:

  • 12V Battery Modes: Standby, Motorcycle-Mode, Motorcycle-Mode + Frost-Mode, Car-Mode, Car-Mode + Frost-Mode.
    • 12V-Motorcycle-Mode: Voltage 14.5V, current up to 0.9A. Suitable for 12V batteries with capacity less than 12Ah.
    • 12V-Car-Mode: Voltage 14.5V, current up to 4.0A. Suitable for 12V batteries with capacity higher than 12Ah.
  • 6V Battery Modes: Standby, 6V-Mode, 6V-Mode + Frost-Mode.
    • 6V-Mode: Voltage 7.3V, current up to 4.0A. Automatically activated if battery voltage is between 2.0V and 7.0V.
  • Special Modes (long-press for 3 seconds): Standby, LITHIUM-Mode, RECOVER-12V-Mode.
    • LITHIUM-Mode: Voltage 12.8V, current up to 3.0A. Exclusively for 4-cell LiFePO4 batteries. Only available if battery voltage is between 11.6V - 13.8V.
    • RECOVER-12V-Mode: Voltage 14.7V, current up to 4.0A. Designed for deeply discharged or sulfated 12V lead-acid batteries using pulse charging. WARNING: Never use this mode with Lithium-batteries.
  • FROST-Mode: Increases charging voltage for very low ambient temperatures (below 5°C). It must be selected in combination with other charging modes (e.g., Frost-Mode + Motorcycle-Mode: 14.7V; Frost-Mode + Car-Mode: 14.7V; Frost-Mode + 6V-Mode: 7.4V). Not for maintenance charging above 5°C.

Connection Procedure:

  1. Connect the positive charging lead (RED) to the positive battery terminal.
  2. Connect the negative charging lead (BLACK) to the negative battery terminal or the car chassis.
  3. Connect the charger to the mains supply.
  4. Select the appropriate charging mode using the MODE-button. The charging program begins automatically.

Disconnection Procedure (After Charging):

  1. Unplug the charger from the mains supply.
  2. Disconnect the negative charging lead (BLACK).
  3. Disconnect the positive charging lead (RED).

Display Indicators:

  • Battery-level bars: Flash during charging, indicating progress (1 bar = 20%, 5 bars = 90%). Solid when fully charged.
  • Wrong Polarity symbol: Flashes if battery is connected in reverse.
  • Defective-Battery symbol: Lights up if battery voltage is <2.0V or >14V upon connection, or if a 12V battery in RECOVER-12V-Mode doesn't reach >12V after 3 hours.
  • Not Connected symbol: Flashes if no battery is connected or connection is interrupted.

Memory Function: The charger remembers the last charging mode used when disconnected and reconnected. If the mode is incompatible with the connected battery, it defaults to Standby-mode.

Defective Battery Detection and Recovery: The charger attempts to rescue batteries with very low voltage (7V-10.5V) by initiating a gentle impulse charge to reactivate 12V batteries. If voltage doesn't rise above 10.5V within 2 hours, the battery is deemed defective.

Zero Volt Battery Charging: For lithium batteries with Protection Circuit Modules (PCM) that show 0V output, a small pulse current is used to detect the battery connection.

Maintenance Features:

  • Trickle Charging: After full charge, the charger automatically switches to trickle charging, maintaining the battery with low currents. It can be left connected indefinitely.
  • Safety: The device has safeguards against overheating, reverse-polarity, and short-circuiting. However, users are advised to avoid touching or connecting red to black clamps and to only connect/disconnect the battery when the mains supply is disconnected to prevent sparks.
  • Durability: IP65 protection class indicates resistance to dust and water jets.

General Safety and Maintenance:

  • Read the manual carefully before use.
  • Only use with specified battery types; do not charge NiCd or non-rechargeable batteries.
  • Store in a dry area when not in use.
  • Do not attempt to open the charger.
  • Avoid contact with battery acid; rinse immediately and seek medical advice if contact occurs.
  • Ensure good ventilation during charging and do not cover the charger.
  • Never charge a damaged or frozen battery.
  • Always turn off the power source before disconnecting clamps.
  • Keep away from children.
  • This product is for domestic use only.
  • Dispose of packaging responsibly and recycle the product as electronic equipment at the end of its life.
  • Use protecting gloves and eye-wear where necessary.

Saxon AA 4A Specifications

General IconGeneral
BrandSaxon
ModelAA 4A
CategoryBattery Charger
LanguageEnglish