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Scarab Merlin User Manual

Scarab Merlin
48 pages
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Merlin and Magnum Road Sweepers
Hydrostatic Drive
Operating and basic maintenance instructions
This document contains important Health and Safety advice and must remain with the machine at all times.

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Scarab Merlin Specifications

General IconGeneral
BrandScarab
ModelMerlin
CategoryBlower
LanguageEnglish

Summary

General Information

Operational Warnings and Limitations

Covers warnings, towing procedures, identification plates, and overall operational limitations.

Health and Safety Advice

General Safety Guidelines

Essential points for safe operation and working on the machine, including operator training and equipment stowage.

Hazard Awareness

Vehicle and Environmental Risks

Identifies physical and biological risks associated with the sweeper and its operating environment.

Safety Precautions and PPE

Lists required Personal Protective Equipment (PPE) for safe operation and maintenance.

Safety Support Props

Door Safety Prop Usage

Instructions for correctly positioning and securing the door safety prop.

Hopper Safety Prop Usage

Instructions for correctly positioning and securing the auto ratchet hopper prop.

Main Control Panel Switch Functions

System Start, Drive, and Engine Speed Controls

Controls for system start/stop, hydrostatic drive engagement, and engine speed adjustment.

Auxiliary Control Panel Switch Functions

Drive and Fan Controls

Operation of the forward/reverse lever, suction fan, and fan boost modes.

Multi-Function Lever Operation

Operation of the multi-function lever to deploy/stow equipment and control brushes/nozzles.

Hopper Remote Control Switch Box Functions

Safety Interlock and Hopper Controls

Safety interlock switch and procedures for hopper raise/lower functions.

The LCD Monitor

Monitor Display and Indicators

Overview of information and active equipment displayed on the LCD monitor.

Warning and Alert Symbols

Explanation of various warning symbols and alerts displayed on the monitor.

Additional Controls and Instruments

Brush Pressure Adjustment

Controls and gauges for adjusting brush pressure settings.

Operating Modes

Normal and Hydrostatic Drive Modes

Explanation of the two driving modes and their selection via the sweep mode switch.

Engaging Hydrostatic Drive (Manual Gearbox)

Step-by-step procedure for engaging hydrostatic drive on manual transmission trucks.

Sweeping Operations

Sweeping Setup and Equipment Deployment

Setting fan speed, selecting equipment, and deploying via multi-function lever.

Initiating Sweeping Drive

Setting engine speed and starting sweeping in hydrostatic drive.

Reverting to Normal Drive Mode

CNG IVECO with Allison Gearbox: Engaging Hydrostatic Drive

Engaging Hydrostatic Drive Procedure

Step-by-step guide to engage hydrostatic drive on CNG IVECO with Allison gearbox.

CNG IVECO with Allison Gearbox: Disengaging Hydrostatic Drive

Disengaging Hydrostatic Drive Procedure

Step-by-step guide to disengage hydrostatic drive on CNG IVECO with Allison gearbox.

Discharging the Hopper (Tipping)

Safety Precautions for Hopper Discharge

Essential safety measures before and during hopper discharge.

Hopper Discharge Procedure

Steps for safely opening the rear door, raising, and lowering the hopper.

Using the Auxiliary Hydraulic Pump

Standard Wander Hose

Rear Mounted/Overhead Wander Booms

Using the Overhead Wander Boom

Using the Dust Suppression System

Using the High Pressure Water System (Option)

High Pressure Water Safety Precautions

Critical safety advice for operating the high pressure water system.

Clearing a Blockage in the Suction Path

Key Maintenance Procedures

Fan and Screen Cleaning Safety

Critical safety measures for cleaning the suction fan and screen.

Side Brushes and Skirts

Removing and Cleaning the Water Filter Element(s)

LCD Monitor - Options Screen

Main Control Panel Button Check

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