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SCHABMULLER TSA Series - User Manual

SCHABMULLER TSA Series
56 pages
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Version 1.0
Operating and maintenance instructions
(translation of original instructions)
Motor, pump unit, motor unit, servo unit

Questions and Answers

Summary

General Information

About these operating instructions

Explains the purpose, scope, and importance of observing the operating instructions for Schabmüller GmbH motors.

Further product documentation

Guides users to consult additional product documentation for specific motor variants and extended documents.

Motor type-dependent descriptions

Details how to identify motor types using a code and provides examples for various motor types like TSA, TSL, TSS, and TSR.

Rating plates

Explains the information found on standard rating plates for asynchronous, permanent magnet, and synchronous reluctance motors.

DC motor Rating Plates

Details the information found on standard rating plates specifically for DC motors.

Options and attachments

Provides an overview of possible combinations of drive types, motor types, and optional attachments like sealing elements, brakes, and gearing.

Variant examples

Presents examples of motor variants for applications like drive motors and steering units, detailing their characteristics.

Variant examples for Pump Units

Presents examples of motor variants for pump units, detailing their characteristics such as motor type, voltage, and output.

Safety

General safety instructions

Outlines general safety principles, including obligations of the operating company and the definition of qualified personnel for motor work.

Safety instructions in these operating instructions

Explains that dangers can arise during operation and maintenance, and how safety instructions are presented in the manual.

Structure of the safety instructions

Details the structure of safety instructions, including danger signs, signal words, nature of danger, consequences, and avoidance measures.

Danger signs

Explains the meaning of general danger signs, suspended loads, and electricity danger symbols used in the manual.

Signal words

Defines signal words like DANGER, WARNING, CAUTION, and NOTE to indicate risk levels and severity of possible damage.

Transport and storage

Transport

Provides safety instructions for transporting motors, emphasizing proper lifting and handling to prevent damage and injury.

Incoming inspection

Details the procedure for inspecting motors upon receipt, including checking all parts and for any damage.

Storage

Provides guidelines for storing motors to prevent damage, including ambient conditions and location requirements.

Ambient conditions

Specifies the required ambient conditions for storing motors: dry, vibration-free, dust-free, and above 5 °C.

Storage location for prolonged storage

Outlines specific requirements for storage locations for prolonged periods, focusing on protection from moisture, pests, and vibrations.

Logging during storage time

Instructs on the importance of logging and regularly checking motors during storage for damage, soiling, or condensation.

Other motor-dependent storage measures

Details specific storage measures for different motor types like DC motors, water-cooled motors, and components, including protection for machined surfaces and bearings.

Installing the motor

Tightening torques for fastening elements

Provides a table with standard tightening torques for metric threads according to DIN 267 for various production classes and thread sizes.

Mounting the shaft sealing rings

Explains the procedure for mounting shaft sealing rings, including precautions to avoid damage during removal and replacement.

Removal and replacement of shaft seals

Details the steps for removing and replacing sealing rings, emphasizing the need for new seals after repairs or overhauls.

Installation of shaft seals

Provides a step-by-step guide for installing new shaft seals, ensuring correct placement and pressure application.

Examples of shaft seal assembly

Illustrates different methods and tools for the correct assembly of shaft seals.

Installing O-rings

Provides instructions for installing O-rings, including precautions against damage and the use of lubricants and assembly aids.

Installing shafts with gearing

Details the procedure for installing shafts with gearing, emphasizing care to avoid tilting or impacts and proper greasing.

Greasing and mounting shafts with gearing

Illustrates the correct and incorrect methods for greasing and mounting shafts with gearing, ensuring proper alignment and contact.

Installing a motor without A-bearing plate

Covers the preparation and installation steps for motors that do not have an A-bearing plate, including securing the rotor and flange mounting.

Electrical connection

Overview of Electrical Connection

Introduces electrical connection, highlighting safety precautions due to electrical voltage and property damage risks.

Asynchronous, Synchronous, and Reluctance Motors

Explains the standard clockwise and anticlockwise rotation for these motor types and how to achieve them via wiring connections.

Connection examples for IP00 - IP54

Provides examples of 3-pin electrical connections for protection classes IP00-IP54 using M6, M8, M10, and M4 screws.

Connection example for IP64 - IP67

Shows an example of connecting motors within protection class range IP64-IP67 via a terminal box, detailing components like terminals and sealing surfaces.

Connection example for IP6 K9 K

Illustrates the electrical connection for protection class IP6K9K using a Molex plug and highlights tightening torques for screws.

DC motor Electrical Connection

Details connection examples for DC motors within protection class range IP00-IP54, showing terminal connections and tightening torques.

DC motor connection examples for IP00 - IP54

Shows examples of connecting DC motors within protection class IP00-IP54, illustrating terminal connections and tightening torques.

Wiring diagrams for DC motors

Presents various wiring diagrams for DC motors, illustrating connections like permanent, split field, series, and shunt configurations with corresponding rotations.

Installing Optional Attachments

Incremental encoder installation

Details the installation of incremental encoders, including mounting with a torque arm and the required components and steps.

Installation with torque arm

Provides a step-by-step guide and component list for installing an incremental encoder using a torque arm.

Mounting on counterpart

Explains the procedure for mounting an incremental encoder onto a counterpart using a cylinder pin and specific fastening elements.

Mounting incremental encoder on counterpart

Details the steps for mounting an incremental encoder onto a counterpart, including inserting a cylinder pin and securing with fastening elements.

Tachometer installation

Covers the installation and disassembly of tachometers, including component identification and step-by-step procedures.

Tachometer disassembly

Provides instructions for disassembling a tachometer, listing the steps from removing the cover to removing the armature.

Tachometer installation

Details the steps for installing a tachometer, including placing the armature, tightening screws, and replacing the cover.

Electromagnetic brake installation

Explains the installation of electromagnetic brakes (Intorq/Warner ERD), including steps for mounting components and checking air gaps.

Intorq;Warner ERD 10;20;KEB Brake Installation

Details the installation process for Intorq/Warner ERD electromagnetic brakes, covering component assembly and air gap adjustment.

Intorq;Warner ERD 10;20;KEB Brake Technical Data

Provides technical data for Intorq/Warner ERD brakes, including nominal torque, air gap specifications, and adjustment details.

Mayr ROBA-stop Brake Installation

Describes the installation of Mayr ROBA-stop electromagnetic brakes, including component mounting and air gap specifications.

Precima FDS Brake Installation

Details the installation of Precima FDS electromagnetic brakes, including component mounting and tables for nominal torque, air gap, and rotor thickness.

Pump Installation

Provides instructions for mounting pumps onto the motor shaft, emphasizing correct alignment, greasing, and coupling procedures.

Gearing Installation

Details the installation of IMS/SPN gearing units, including component identification and precautions to prevent damage during assembly.

IMS;SPN Gearing Assembly

Details the assembly of IMS/SPN gearing units with the motor, emphasizing clean surfaces and correct tightening of flange bolts.

SUMITOMO;SPN 00 E2 Gear Unit Motor Attachment

Explains the motor attachment process for SUMITOMO/SPN 00E2 gear units, including component identification and assembly steps.

Motor attachment to Gear Unit

Provides a step-by-step guide for attaching motors to gear units using clamping rings or couplings, including tightening torques.

Tightening torque SUMITOMO Gear Units

Lists tightening torques for SUMITOMO gear units based on gearbox size and clamping screw specifications.

Tightening torque SPN E2 X

Provides tightening torques for SPN E2X fixing and clamping screws, categorized by motor shaft size and screw specifications.

Commissioning

Preparation for Commissioning

Outlines preparation steps before commissioning, including cleaning, blowing out dust, and checking connecting bolts for oxidation.

Commissioning Checklist

Provides a comprehensive checklist to verify correct installation, operating conditions, assembly, and connections before commissioning.

Initial start

Details the initial start-up procedure, including checking rotation, running at low speed, and verifying cooling systems or oil supply.

Maintenance

Safety instructions for maintenance

Emphasizes safety precautions before performing any maintenance, particularly switching off the motor and securing it against restarting.

Regular inspection

Describes the importance and scope of regular inspections, including cleaning, checking components, and referencing the maintenance schedule.

Carbon brushes (for DC motors)

Details the checking and replacement of carbon brushes for DC motors, including abrasion limits and replacement recommendations.

Collector (for DC motors)

Provides guidelines for checking the collector on DC motors, specifying maximum permissible tapering and mica slotting dimensions.

Maintenance schedule

Presents a suggested maintenance schedule with intervals for general checks, bearings, shafts, cooling systems, and brushes/collectors.

Inspection Procedures

Covers inspection procedures, including checks at standstill for alignment and tightening, and checks while running for technical data and leaks.

Check at standstill

Details specific checks to be performed when the motor is not running, focusing on alignment, screw tightness, insulation resistance, and cable condition.

Check while running

Outlines checks to be performed while the motor is operating, focusing on adherence to technical data, absence of leaks, and normal bearing noise.

Troubleshooting

Motor does not start

Lists possible causes and measures for when the motor fails to start, including fuse issues, mechanical faults, and wiring problems.

Motor only runs for a short period of time

Addresses issues where the motor runs briefly, suggesting checks for power failure, controller defects, and undervoltage.

Motor starts slowly or draws too much current

Covers scenarios where the motor starts slowly or draws excessive current, suggesting load reduction and voltage checks.

Incorrect direction of rotation

Explains how to diagnose and correct incorrect direction of rotation, involving checks of controller settings and sensor connections.

Motor overheats during operation under load

Provides solutions for motor overheating, including reducing load, cleaning cooling ducts, and checking connections.

Motor vibrations

Addresses motor vibrations by suggesting checks for alignment, balance, and bearing condition, and tightening screws.

Motor noises

Lists common causes of motor noises, such as unbalance, controller settings, or defective bearings, and their corresponding solutions.

Customer Service and Support

Disposal

Cleaning agents, auxiliary materials and operating materials

Discusses the environmental risks of cleaning agents and lubricants, requiring storage in suitable containers and disposal by specialists.

Scrapping

Covers the scrapping of components, emphasizing sorting materials and complying with regional laws and regulations for recycling.

Electrical and electronic components

Addresses the disposal and recycling of electrical and electrotechnical components according to relevant laws and state ordinances.

Standards

Dimensioning and operational behaviour

Lists standards related to the dimensioning and operational behaviour of electric motors, referencing IEC and VDE standards.

Method for determining losses and efficiency

References standards for determining motor losses and efficiency, including IEC and VDE classifications.

Connection designations and direction of rotation

Lists standards related to connection designations and direction of rotation for electric motors, referencing IEC and VDE standards.

IEC standard voltages

References standards related to IEC standard voltages for electric motors, including DIN and VDE equivalents.

Noise limits

Lists standards concerning noise limits for electric motors, including IEC, EN, and VDE references.

IP code classification

References standards for IP code classification of rotating electrical machines, covering IEC and EN specifications.

Mechanical vibration measurement

Lists standards for measuring and evaluating mechanical vibration severity in machines with specified shaft heights, including IEC and EN.

Centre holes and shaft ends

References standards for 60° centre holes and threads for shaft ends, including DIN specifications.

Cylindrical shaft ends dimensions and torques

Lists standards for dimensions and nominal transmissible torques of cylindrical shaft ends, referencing DIN.

Shaft extension run out and mounting flange tolerances

References standards for shaft extension run out and mounting flange tolerances and testing for rotating electrical machinery.

Drive type fastenings and keyways

Lists standards related to drive type fastenings, parallel keys, and keyways, referencing DIN.

Cable glands for electrical installations

References standards for cable glands used in electrical installations, including EN specifications.

Electrical requirements for battery-powered trucks

Lists standards related to electrical requirements for battery-powered trucks, referencing EN.

Machinery Directive 2006;42;EC

References the EU Machinery Directive 2006/42/EC, relevant for the design and manufacture of motors.

SCHABMULLER TSA Series Specifications

General IconGeneral
BrandSCHABMULLER
ModelTSA Series
CategoryEngine
LanguageEnglish

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