Schletter Fix-EZ - Mounting Individual Assembly Groups; Position Ballast Blocks;Rail Supports; L-Foot Connection

Fix-EZ™ Installation Manual
4/12
MI-018CA
072216
© Schletter Canada Inc. • 3181 Devon Drive • Windsor, Ontario N8X 4L3 • Tel: (519) 946 – 3800 • Fax: (519) 946 – 3805
E-mail: mail@schletter.ca • www.schletter.ca
Mounting the Individual Assembly Groups
1. Position Ballast Blocks/Rail Supports
2. L-Foot Connection
• Protective roof pad recommended, but
not included as standard
system component.
8
• Ballast blocks/support (169015-001)
should be placed according to project
ballast map which consists of ve zones:
yellow, blue, red, green, and white (yellow
requiring the highest ballast, white
the least).
• Connect pre-assembled Rapid
2+
Angle
with KlickTop (119026-002) to threaded
insert on top of ballast block using
included hex head screw and washer.
• Repeat step for all ballast blocks/
rail supports.
SIDE VIEW
SCALE 1 : 1.5
TOP VIEW
SCALE 1 : 1.5
ASSEMBLY VIEW
SCALE 1 : 1
PARTS LIST
MASSMATERIALDESCRIPTIONPART NUMBERQTYITEM
0.714 kgWelded Aluminum-6061
Rail Support, Fix-EZ, 4", Weldment
169015-00211
0.183 kg Angle, Rapid2+, Slots 8.5x30, 11x30mm, Assembly, A119026-00212
0.015 kg
316 SSNut, Flange, Serrated, M10, DIN 6923, 316 SS
943912-01013
1
1
2
2
3
3
4
4
A A
B B
C C
D D
MATERIAL:
DATEBY
SHEET: OF
TOLERANCES:
REVISION
#
WEIGHT:
AREA:
PART NUMBER:
CROWN:
TITLE / PROJECT / CUSTOMER:
RT PART #:
SIZE:
SCALE: AS SHOWN
SUBCONTRACTOR:
ENG APPROVAL DATE:
ASSEMBLY NUMBER
CUSTOMER:
MFG APPROVAL DATE:
CREATION DATE:
CHECKED DATE:
DRAWN BY:
APPROVED:
STATUS:
CHECKED:
MFG:
DIN-2768-vk
Dillon.Hurley
WorkInProgress
4/22/2013
169015-003
Rail Support, Fix-EZ, Kit, with Rapid Angle
C
169015-003
1 1
OLD PART # :
WT/FT:
0.913 kg
(7.95)
176.6
(152.4)
(152.4)
(102 [4 in])
1
3
2
8
Due to the variety of roong material, protective padding composition will vary based on substrate compatibility. Consult certied roong contractor for best practices.
Attach L-foot connection and secure using 3/8”
bolt and washer
Rail support and Rapid
2+
Angle
assembly (169015-003)
3. Rail/Splice Options for Fix-EZ Application
• FixZ series
Top channel: M8
Bottom channel: M10
• Eco05, Solo05, Pro05, ProPlus05,
ProPlus XT
Top channel: M8
Bottom channel: M10
• DN rail series
Top channel: M10
Bottom channel: M10
Eco05 Solo05
Pro05
ProPlus05
PROFILE
SCALE 3 : 1
ISOMETRIC VIEW
SCALE 1 : 3
FRONT VIEW
SCALE 1 : 1
1
1
2
2
3
3
4
4
A A
B B
C C
D D
ISSUED BY: SCHLETTER INC. - PROPRIETARY AND CONFIDENTIAL
All rights reserved. Reproduction of any kind only with the express, written consent of the Co: Schletter Inc.
1.674 kg
OLD PART # :
WEIGHT:
kg/m or kg/sq m:
AREA:
PART NUMBER:
4/17/2013
SIZE: CROWN:
C
SCALE: AS SHOWN
120008-06200
Rail, ProfiPlus XT, Profile, 6.2m
120008-06200
TITLE / PROJECT / CUSTOMER:
MATERIAL:
6105-T5
DIN EN-12020-2
# REVISION
BY
TOLERANCES:
SHEET: OF
DATE
11
ASSEMBLY NUMBER
ENG AP PROVAL DATE:
MFG APPROVAL DAT E:
CHECK ED DATE:
RT PART #:
CUSTO MER:
CREATION DATE:
SUBCO NTRACTOR:
Released
Dillon.Hurley
CHECKED:
STATUS:
DRAWN BY:
MFG:
APPROVED:
---------------- MASS PROPERTIES ----------------
Area: 620.26
Perimeter: 6
12.40
Bounding box: X: 0.00 -- 41.00
Y: 0.00 -- 80.00
Centroid: X: 20.50
Y: 39.22
Moments of inertia: X: 1452824.75
Y: 409456.90
Product of inertia: XY: 498853.11
Radii of gyration: X: 48.40
Y: 25.69
Principal moments and X-Y direct
ions about centroid:
I: 148687.41 along [0.00 -1.00]
J: 498516.67 along [1.00 0.00]
80.00 [3
1
8
in]
41.00 [1
5
8
in]
ProPlus XT
FixZ-7 Upper Cross Beam
SCALE 2 : 1
FRONT VIEW
SCALE 1 : 1
ISOMETRIC VIEW
SCALE 1 : 3
1
1
2
2
3
3
4
4
A A
B B
C C
D D
MATERIAL:
DATEBY
SHEET: OF
TOLERANCES:
REVISION
#
WEIGHT:
AREA:
PART NUMBER:
CROWN:
TITLE / PROJECT / CUSTOMER:
RT PART #:
SIZE:
SCALE: AS SHOWN
SUBCO NTRACTOR:
ENG AP PROVAL DATE:
ASSEMBLY NUMBER
CUSTO MER:
MFG APPROVAL DATE:
CREATIO N DATE:
CHECK ED DATE:
DRAWN BY:
APPROVED:
STATUS:
CHECKED:
MFG:
DIN EN-12020-2
Dillon.Hurley
Released
5/7/2013
121001-006
Rail, FixZ-7, Rear, Profile, 6.2m
C
121001-006
6105-T5
1 1
OLD PART # :
kg/m or kg/sq m:
1.705 kg
ISSUED BY: SCHLETTER INC. - PROPRIETARY AND CONFIDENTIAL
All rights reserved. Reproduction of any kind only with the express, written consent of the Co: Schletter Inc.
---------------- MASS PROPERTIES ----------------
Area: 631.90
Perimeter: 774.15
Bounding box: X: 0.00 -- 52.08
Y: 0.00 -- 129.87
Centroid: X: 25.97
Y: 60.16
Moments of inertia: X: 3587674.26
Y: 529315.71
Product of inertia: XY: 1141138.01
Radii of gyration: X: 75.35
Y: 28.94
Principal moments and X-Y directions about centroid:
I: 83732.51 along [0.13 0.99]
J: 1320008.82 along [-0.99 0.13]
1
29.9
52.1
FixZ-7
Rear
FixZ-15
Rear
DN0
DN2.5
PROFILE
SCALE 2 : 1
FRONT VIEW
SCALE 1 : 1
ISOMETRIC VIEW
SCALE 1 : 3
1
1
2
2
3
3
4
4
A A
B B
C C
D D
kg/m or kg/sq m:
1.022 kg
ISSUED BY: SCHLETTER INC. - PROPRIETARY AND CONFIDENTIAL
All rights reserved. Reproduction of any kind only with the express, written consent of the Co: Schletter Inc.
121002-006
C
TITLE / PROJECT / CUSTOMER:
Rail, FixZ-7, Front, Profile, 6m
DIN 2768-vk
OLD PART # :
MFG APPROVA L DATE:
CREATIO N DATE:
ASSEMB LY NUMBER
SUBCO NTRACTO R:
DRAWN BY:
5/15/2013
STATUS:
SIZE: CROWN:
121002-006
SCALE: AS SHOWN
AREA:
PART NUMBER:
WEIGHT:
1
6105-T5
1
Released
CHECKED:
Dillon.Hurley
ENG AP PROVAL DATE:
CUSTO MER:
CHECK ED DATE :
MFG:
APPROVED:
RT PART #:
SHEET: OF
BY#
REVISION
TOLERANCES:
DATE
MATERIAL:
---------------- MASS PROPERTIES ----------------
Area: 3
78.79
Perimeter: 426.53
Bounding box: X: 0.00 -- 43.84
Y: 0.00 -- 50.68
Centroid: X: 21.62
Y: 23.83
Moments of inertia: X: 326638.82
Y: 229070.35
Product of inertia: XY: 180576.40
Radii of gyration: X: 29.37
Y: 24.5
9
Principal moments and X-Y directions about centroid:
I: 48718.93 along [0.23 -0.97]
J: 114864.46 along [0.97 0.23]
43.83
50.68
40.00
47.26
FixZ-7
Front
PROFILE VIEW
SCALE 1 : 1
ISOMETRIC VIEW
SCALE 1 : 3
1
1
2
2
3
3
4
4
A A
B B
C C
D D
MATERIAL:
DATEBY
SHEET: OF
TOLERANCES:
REVISION
LET
WEIGHT:
AREA:
PART NUMBER:
CROWN:
TITLE / PROJECT / CUSTOMER:
RT PART #:
SIZE:
SCALE: AS SHOWN
SUBCONT RACTOR:
ENG APP ROVAL DATE :
ASSEMBLY NUMBER
CUSTOM ER:
MFG APPRO VAL DAT E:
CREATION DATE:
CHECKE D DATE:
DRAWN BY:
APPROVED:
STATUS:
CHECKED:
MFG:
DIN EN 12020-2
HermSe
Released
11/15/2012
121003-006
Rail, FixZ-15, Rear, L=6m
C
121003-006
6063-T6
1 1
OLD PART # :
k
g/m or kg/sq m:
4.590 kg
ISSUED BY: SCHLETTER INC. - PROPRIETARY AND CONFIDENTIAL
All rights reserved. Reproduction of any kind only with the express, written consent of the Co: Schletter Inc.
261.5
40.0
62.1
PROFILE VIEW
SCALE 2 : 1
ISOMETRIC VIEW
SCALE 1 : 3
DETAIL A
SCALE 5 : 1
1
1
2
2
3
3
4
4
A A
B B
C C
D D
MATERIAL:
DATEBY
SHEET: OF
TOLERANCES:
REVISION
LET
WEIGHT:
1.214 kg
AREA:
PART NUMBER:
CROWN:
TITLE / PROJECT / CUSTOMER:
RT PART #:
SIZE:
SCALE: AS SHOWN
SUBCO NTRACTOR:
ENG AP PROVAL DATE:
ASSEMBLY NUMBER
CUSTO MER:
MFG APPROVAL DATE:
CREATION DATE:
CHECK ED DATE:
DRAWN BY:
APPROVED:
STATUS:
CHECKED:
MFG:
DIN-2768-vK
christopher.schatz
WorkInProgress
1/18/2013
121004-006
Rail
, FixZ-15, Front, 20, Profile, 6m
C
121004-006
6063-T6
1 1
OLD PART # :
kg/m or kg/sq m:
40 [1
9
16
in]
76 [3 in]
69 [2
11
16
in]
42 [1
5
8
in]
2.
6
2
.
5
8
.
5
2
.
5
9
.
0
2
.
0
2
.
0
2
.
0
2
.
1
FixZ-15
Front
DN1 DN2
PROFILE VIEW
SCALE 1 : 1
ISOMETRIC VIEW
SCALE 1 : 3
1
1
2
2
3
3
4
4
A A
B B
C C
D D
123004-006
5/15/2013
OLD PART # :
DRAWN BY:
Released
Dillon.Hurley
MFG:
ISSUED BY: SCHLETTER INC. - PROPRIETARY AND CONFIDENTIAL
All rights reserved. Reproduction of any kind only with the express, written consent of the Co: Schletter Inc.
APPROVED:
STATUS:
Rail, DN2.5, Profile, 6m
2.280 kg
1
kg/m or kg/sq m:
1
123004-006
C
TITLE / PROJECT / CUSTOMER:
RT PART #:
SCALE: AS SHOWN
SIZE: CROWN:
6105-T5
ASSEMB LY NUM BER
ENG AP PROVAL DATE:
SUBCO NTRACTO R:
CUSTO MER:
MFG APP ROVAL DATE:
CHECK ED DATE:
CREATIO N DATE:
CHECKED: WEIGHT:
#
REVISION
DATE
TOLERA
NCES:
SHEET: OF
BY
MATERIAL:
PART NUMBER:
AREA:
---------------- MASS PROPERTIES ----------------
Area: 844.91
Perimeter: 774.40
Bounding box: X: 0.00 -- 50.00
Y: 0.00 -- 109.50
Centroid: X: 25.00
Y: 55.21
Moments of inertia: X: 4024516.49
Y: 830456.71
Product of inertia: XY: 1166000.93
Radii of gyration: X: 69.02
Y: 31.35
Principal moments and X-Y directions about centroid:
I: 302558.45 along [0.00 1.00]
J: 1449099.46 along [-1.00 0.00]
109.50
50.00
DN3
ProPlus
internal splice
Solo05/Pro05
internal splice
ISOMETRIC VIEW
SCALE 1 : 2
FRONT VIEW
SCALE 1 : 1
SIDE VIEW
129029-000 - Splice, DN2.5, Internal, Kit
SCALE 1 : 1
PARTS LIST
MASSMATERIALDESCRIPTIONPART NUMBERQTYITEM
0.915 kg6105-T5Splice, DN2.5, Internal23311
0.008 kg
302 SSScrew, Self-Drilling, 1/4-14 UNC, L=1", 302 SS
943000-70722
1
1
2
2
3
3
4
4
A A
B B
C C
D D
MATERIAL:
DATEBY
SHEET: OF
TOLERANCES:
REVISION
LET
WEIGHT:
AREA:
PART NUMBER:
CROWN:
TITLE / PROJECT / CUSTOMER:
RT PART #:
SIZE:
SCALE: AS SHOWN
SUBCONTRA CTOR:
ENG APPROV AL DATE:
ASSEMBLY N UMBER
CUSTOMER:
MFG APPROV AL DATE:
CREATION D ATE:
CHECKED D ATE:
DRAWN BY:
APPROVED:
STATUS:
CHECKED:
MFG:
DIN-2768-vK
christopher.schatz
Released
10/18/2012
129029-000
Splice, DN2.5, Internal, Kit
C
129029-000
1 1
OLD PART # :
kg/m or kg/sq m:
0.931 kg
(45 [1
13
16
in])
(101 [4 in])
(495 [19
1
2
in])
124
25.00 4
7
8
1
in
[ ]
124
25.00 4
7
8
1
in
[ ]
2
2
1
51 [2 in]
Eco05
connector plate
DN2.5
internal splice
Alle Rechte vorbehalten. Vervielfältigungen jeder Art nur unter
ausdrücklicher, schriftlicher Zustimmung der Fa: Schletter GmbH
1
1
2
2
3
3
4
4
A
B
C C
D D
1
A3
129030-000
Status Änderungen Datum Name
Gezeichnet
Kontrolliert
Norm
Datum Name
17.02.2010 SoBe
Material: Maßstab:
Speicherpfad:
Artikelnummer:
Bezeichnung/Projekt/Komentar:
Verbinder DN3 Set
Zulieferer:
Kunde: Information:
Vorgangsnummer: Information:
Alte Artikel-Nr.:40008
3-VU
Toleranzangaben: Projektionsmethode:
Konstruktionsstatus:
ISO 2768-vK
Freigegeben
1 : 2
Oberflächenangabe:
blank
Werkzeugnummer:
Dichte:
Bereich:
Gewicht/Kg: Kg/m:
Volumen:
133529.470 mm^2
1.6230 kg
8.0235 g/cm^3 202279.835 mm^3
Besonderheiten:
01
02
03
04
Teileliste
NORMBEZEICHNUNGBAUTEILNUMMERMATERIALMASSEEINHEITANZAHLOBJEKT
DIN
933
Schraube M10x25 Sechskant
DIN 933
943610-0251.43010.028
kg
Stk81
DIN
6923
Flansch
mutter mit
Sperrverzahnung DIN 6923
943912-0101.44010.013
kg
Stk82
EHKantteil U 30x86x3 400 lang
8 Loe dm11
2391.43011.294
kg
Stk13
3
2
1
DN3
external splice
ISOMETRIC VIEW
SCALE 1 : 2
SIDE VIEW
129006-000 - Splice, DN1, Internal, Kit
SCALE 1 : 1
FRONT VIEW
SCALE 1 : 1
PARTS LIST
MASS
MATERIAL
DESCRIPTION
PART NUMBER
QTY
ITEM
0.641 kg6105-T5Splice, DN1, Internal23211
0.008 kg
302 SSScrew, Self-Drilling, 1/4-14 UNC, L=1", 302 SS
943000-70722
1
1
2
2
3
3
4
4
A A
B B
C C
D D
MATERIAL:
DATEBY
SHEET: OF
TOLERANCES:
REVISION
LET
WEIGHT:
AREA:
PART NUMBER:
CROWN:
TITLE / PROJECT / CUSTOMER:
RT PART #:
SIZE:
SCALE: AS SHOWN
SUBCONT RACTOR:
ENG APP ROVAL DATE:
ASSEMBLY NUMBER
CUSTOME R:
MFG APPRO VAL DATE :
CREATION DATE:
CHECKED DATE:
DRAWN BY:
APPROVED:
STATUS:
CHECKED:
MFG:
DIN-2768-vK
christopher.schatz
Released
10/17/2012
129006-000
Splice, DN1, Internal, Kit
C
129006-000
1 1
OLD PART # :
kg/m or kg/sq m:
0.656 kg
(495 [19
1
2
in])
(75 [2
15
16
in])
(35 [1
3
8
in])
1
2
2
124
25.00 4
7
8
1
in
[ ]
124
25.00 4
7
8
1
in
[ ]
40 [1
9
16
in]
DN1 /
ProPlus XT
Internal Splice
FixZ-7 front
internal splice
FixZ-7 Rear
internal splice
FixZ-15 Front
internal splice
FixZ-15 Rear
internal splice
Place ballast blocks as specied in project specic layout