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schmersal AES 2135 - User Manual

schmersal AES 2135
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AES 2135
AES 2136
Operating instructions
Safety-monitoring module
EN
1
EN
Operating instructions.................... pages 7 to 12
Translation of the original operating instructions
FR
Vous trouverez la version
actuelle du mode d’emploi dans
votre langue nationale ofcielle
sur l’Internet, www.schmersal.
net.
ES
Encontra el manual de
instrucciones actual en su
idioma ocial de la UE en nu-
estra gina de Internet www.
schmersal.net.
NL
U vindt de huidige versie van
de gebruikshandleiding in uw
ofciële landstaal op het Inter-
net, www.schmersal.net.
IT
Il manuale d‘istruzioni aggior-
nato nella vostra lingua (lingua
ufciale UE) è scaricabile in
Internet all‘indirizzo www.
schmersal.net.
JP
EU公用語で書かれた最新の
取扱説明書は、インターネッ
(www.schmersal.net)からダウ
ンロードできます。
1 About this document
1.1 Function
This operating instructions manual provides all the information you
need for the mounting, set-up and commissioning for the safe operation
and disassembly of the safety-monitoring module. The operating
instructions must be available in a legible condition and a complete
version in the vicinity of the device.
1.2 Target group: authorised qualied personnel
All operations described in this operating instructions manual must
be carried out by trained specialist personnel, authorised by the plant
operator only.
Please make sure that you have read and understood these operating
instructions and that you know all applicable legislations regarding
occupational safety and accident prevention prior to installation and
putting the component into operation.
The machine builder must carefully select the harmonised standards to
be complied with as well as other technical specications for the selec-
tion, mounting and integration of the components.
1.3 Explanation of the symbols used
Information, hint, note:
This symbol is used for identifying useful additional information.
Caution: Failure to comply with this warning notice could
lead to failures or malfunctions.
Warning: Failure to comply with this warning notice could
lead to physical injury and/or damage to the machine.
1.4 Appropriate use
The products described in these operating instructions are developed to
execute safety-related functions as part of an entire plant or machine. It
is the responsibility of the manufacturer of a machine or plant to ensure
the proper functionality of the entire machinery or plant.
The safety-monitoring module must be exclusively used in accordance
with the versions listed below or for the applications authorised by the
manufacturer. Detailed information regarding the range of applications
can be found in the chapter "Product description".
1.5 General safety instructions
The user must observe the safety instructions in this operating
instructions manual, the country-specic installation standards as well
as all prevailing safety regulations and accident prevention rules.
Further technical information can be found in the Schmersal
catalogues or in the online catalogue on the Internet:
www.schmersal.net.
The information contained in this operating instructions manual is
provided without liability. Subject to technical modications.
The entire concept of the control system, in which the
safety component is integrated, must be validated to
EN ISO 13849-2.
There are no residual risks, provided that the safety instructions as well
as the instructions regarding mounting, commissioning, operation and
maintenance are observed.
Content
1 About this document
1.1 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Target group: authorised qualied personnel. . . . . . . . . . . . . . . . . .1
1.3 Explanation of the symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.4 Appropriate use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.5 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.6 Warning about misuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.7 Exclusion of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2 Product description
2.1 Ordering code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.2 Special versions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.3 Destination and use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.4 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.5 Safety classication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
3 Mounting
3.1 General mounting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
4 Electrical connection
4.1 General information for electrical connection. . . . . . . . . . . . . . . . . .3
5 Operating principle and settings
6 Set-up and maintenance
6.1 Functional testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
6.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
7 Disassembly and disposal
7.1 Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
7.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
8 Appendix
8.1 Wiring example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
8.2 Integral System Diagnostics (ISD). . . . . . . . . . . . . . . . . . . . . . . . . .4
8.3 Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
x.000 / v.A. / 12.2009 / BZ-Nr. 50109-22V900 / Teile-Nr. 1184670-EN / Ausgabe B
Question and Answer IconNeed help?

Do you have a question about the schmersal AES 2135 and is the answer not in the manual?

Summary

About this document

Function

Provides information for safe operation, mounting, set-up, and disassembly of the safety-monitoring module.

Target group: authorised qualified personnel

Specifies that operations must be carried out by trained specialist personnel authorized by the plant operator.

Explanation of the symbols used

Details symbols for information, caution, and warnings, indicating potential failures or injuries.

Appropriate use

Defines products are for safety-related functions in plants/machines; manufacturer ensures overall machinery safety.

General safety instructions

User must observe safety instructions, country-specific standards, and accident prevention rules.

Warning about misuse

Inadequate use can lead to personal hazards or machinery damage; EN 1088 standard must be observed.

Exclusion of liability

No liability for damages from defective mounting or non-compliance with manual; no liability for unauthorized parts.

Product description

Ordering code

Lists product types and their options, specifically AES 2131.

Special versions

Specifies that versions not listed in the order code follow standard version specifications.

Destination and use

Modules are for safety circuits, evaluating signals from switches and sensors for safety guards.

Technical data

Provides detailed technical specifications, standards, voltage, current, and dimensions.

Safety classification

Details safety standards, performance level (PL), control category, and SIL.

Mounting

General mounting instructions

Instructions for mounting the module onto standard DIN rails according to EN 60715.

Dimensions

Provides the physical dimensions of the device (H/W/D).

Electrical connection

General information for electrical connection

Electrical connection must only be carried out by authorised personnel in a de-energised condition.

Operating principle and settings

Set-up and maintenance

Functional testing

Tests the safety function of the module, checking fitting and power cable integrity.

Maintenance

Module is maintenance-free with correct installation; recommends visual inspection and functional tests.

Disassembly and disposal

Disassembly

The safety monitoring module must be disassembled only in a de-energised condition.

Disposal

Dispose of the module appropriately according to national prescriptions and legislations.

Appendix

Wiring example

Shows suggested wiring diagrams for guard door monitoring with magnetic safety sensors.

Integral System Diagnostics (ISD)

Explains LED indications for switching conditions and error messages.

Declaration of conformity

Certifies compliance with applicable European Directives for safety components.

Operating principle and settings

Operating principle after the operating voltage is switched on

Details the operating principle for both 'without start-up test' and 'with start-up test' configurations.

Inputs S14;S22

Describes how to connect safety switches or emergency-stop buttons at input S14/S22.

Safety switch with two NC contacts X3;X4

Explains bridging X3 and X4 for safety switches with two NC contacts, disabling short-circuit detection.

Conversion of the output function X5;X6

Details how to modify the output function of additional outputs by using a bridge between X5 and X6.

Enable delay time X7;X8

Explains how bridging X7/X8 extends the enable delay time for automatic start-up.

Outputs

Describes enabling path 13-14 (NO contacts) and additional outputs Y1/Y2 for signalling.

Set-up and maintenance

Functional testing

The safety function must be tested, checking module fitting and power cable integrity.

Maintenance

Module is maintenance-free; recommends visual inspection and functional tests for safety.

Disassembly and disposal

Disassembly

The safety monitoring module must be disassembled in the de-energised condition only.

Disposal

The safety monitoring module must be disposed of in an appropriate manner.

Appendix

Wiring example

Application examples are suggestions and do not release the user from checking suitability for individual applications.

Integral System Diagnostics (ISD)

Explains LED indication of switching conditions and error messages.

Declaration of conformity

Certifies that the safety components conform to applicable European Directives.

Summary

About this document

Function

Provides information for safe operation, mounting, set-up, and disassembly of the safety-monitoring module.

Target group: authorised qualified personnel

Specifies that operations must be carried out by trained specialist personnel authorized by the plant operator.

Explanation of the symbols used

Details symbols for information, caution, and warnings, indicating potential failures or injuries.

Appropriate use

Defines products are for safety-related functions in plants/machines; manufacturer ensures overall machinery safety.

General safety instructions

User must observe safety instructions, country-specific standards, and accident prevention rules.

Warning about misuse

Inadequate use can lead to personal hazards or machinery damage; EN 1088 standard must be observed.

Exclusion of liability

No liability for damages from defective mounting or non-compliance with manual; no liability for unauthorized parts.

Product description

Ordering code

Lists product types and their options, specifically AES 2131.

Special versions

Specifies that versions not listed in the order code follow standard version specifications.

Destination and use

Modules are for safety circuits, evaluating signals from switches and sensors for safety guards.

Technical data

Provides detailed technical specifications, standards, voltage, current, and dimensions.

Safety classification

Details safety standards, performance level (PL), control category, and SIL.

Mounting

General mounting instructions

Instructions for mounting the module onto standard DIN rails according to EN 60715.

Dimensions

Provides the physical dimensions of the device (H/W/D).

Electrical connection

General information for electrical connection

Electrical connection must only be carried out by authorised personnel in a de-energised condition.

Operating principle and settings

Set-up and maintenance

Functional testing

Tests the safety function of the module, checking fitting and power cable integrity.

Maintenance

Module is maintenance-free with correct installation; recommends visual inspection and functional tests.

Disassembly and disposal

Disassembly

The safety monitoring module must be disassembled only in a de-energised condition.

Disposal

Dispose of the module appropriately according to national prescriptions and legislations.

Appendix

Wiring example

Shows suggested wiring diagrams for guard door monitoring with magnetic safety sensors.

Integral System Diagnostics (ISD)

Explains LED indications for switching conditions and error messages.

Declaration of conformity

Certifies compliance with applicable European Directives for safety components.

Operating principle and settings

Operating principle after the operating voltage is switched on

Details the operating principle for both 'without start-up test' and 'with start-up test' configurations.

Inputs S14;S22

Describes how to connect safety switches or emergency-stop buttons at input S14/S22.

Safety switch with two NC contacts X3;X4

Explains bridging X3 and X4 for safety switches with two NC contacts, disabling short-circuit detection.

Conversion of the output function X5;X6

Details how to modify the output function of additional outputs by using a bridge between X5 and X6.

Enable delay time X7;X8

Explains how bridging X7/X8 extends the enable delay time for automatic start-up.

Outputs

Describes enabling path 13-14 (NO contacts) and additional outputs Y1/Y2 for signalling.

Set-up and maintenance

Functional testing

The safety function must be tested, checking module fitting and power cable integrity.

Maintenance

Module is maintenance-free; recommends visual inspection and functional tests for safety.

Disassembly and disposal

Disassembly

The safety monitoring module must be disassembled in the de-energised condition only.

Disposal

The safety monitoring module must be disposed of in an appropriate manner.

Appendix

Wiring example

Application examples are suggestions and do not release the user from checking suitability for individual applications.

Integral System Diagnostics (ISD)

Explains LED indication of switching conditions and error messages.

Declaration of conformity

Certifies that the safety components conform to applicable European Directives.

schmersal AES 2135 Specifications

General IconGeneral
Brandschmersal
ModelAES 2135
CategoryControl Unit
LanguageEnglish

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