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Schumacher 200-30 User Manual

Schumacher 200-30
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1
1. Before you use your battery charger, be sure to read all
instructions and cautions printed on:
Battery Charger
Battery
Vehicle or unit using battery
2. Use battery charger on LEAD ACID type rechargeable
batteries only, such as used in autos, trucks, tractors,
airplanes, vans, RV's, trolling, motors, etc. Charger is not
intended to supply power to low-voltage electrical system
other than in an automotive application.
WARNING: Do
not use battery charger for charging dry-
cell batteries that are commonly used with home appliances.
These batteries may burst and cause injury to persons and
damage to property.
3. Use only attachments recommended or sold by
manufacturer. Use of non-recommended attachments may
result in fire, electric shock, or injury.
4. When disconnecting the battery charger, pull by the plug,
not by the cord. Pulling on the cord may cause damage to
cord or plug.
5. Locate battery power cord so it cannot be stepped on, tripped
over, or subjected to damage or stress.
6. Do not operate charger with damaged cord or plug. Have
cord replaced immediately.
7. Do not operate charger if it has received a sharp blow, been
dropped, or otherwise damaged in any way. Take it to a
qualified professional for inspection and repair.
8. Do not disassemble charger. Take it to a qualified
professional when service or repair is required. Incorrect
reassembly may result in electric shock or fire.
9. To reduce risk of electric shock, unplug charger from outlet
before attempting any maintenance or cleaning.
10. Do not use an extension cord unless absolutely necessary.
Use of an improper extension cord could result in fire or
electric shock. If an extension cord must be used, make
sure that:
Pins on plug of extension cord are the same number,
size, and shape as those of plug on charger.
Extension cord is properly wired and in good electrical
condition.
Wire size is large enough for AC ampere rating of charger,
as specified below:
Length of cord (feet): 25 50 100 150
AWG size of cord: 16 14 10 8
11. Always charge battery in a well ventilated area.
NEVER operate in a closed-in or restricted area without
adequate ventilation.
WARNING: Risk of explosive gas.
12. Locate charger as far away from battery as DC charger
cables permit.
13. Do not expose charger to rain or snow.
14. NEVER charge a frozen battery. If battery fluid (electrolyte)
is frozen, bring into a warm area to thaw before charging.
15. NEVER allow battery acid to drip on charger when reading
specific gravity or filling battery.
16. NEVER set a battery on top of charger.
17. NEVER place charger directly above battery being charged.
Gases from battery will corrode and damage charger.
18. NEVER touch the battery clips together when the charger
is energized.
Owner's Manual
200-30 & 3010
10/30/200 AMP
6 & 12 Volt
Battery Charger / Starter
Battery
Charger
Models:
Read Rules for Safe Operation and Instructions Carefully
Working in vicinity of a lead-acid battery is dangerous. Batteries generate explosive gases during normal
battery operation. For this reason, it is of utmost importance that each time before using your charger, you
read this manual and follow the instructions exactly.
–Save–
Important Safety Instructions
WARNING: Handling the cord on this product or cords associated with accessories sold with this product, will expose you to lead, a
chemical known to the State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
A. GENERAL BATTERY SAFETY
00-00-000380/0103
SCHUMACHER ELECTRIC CORPORATION
801 BUSINESS CENTER DRIVE • MOUNT PROSPECT, ILLINOIS 60056-2179
Send Warranty Product Repairs to: 1025 E. Thompson, Hoopeston, IL 60942-0280
Call Customer Service if you have questions: 1-800-621-5485
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Schumacher 200-30 Specifications

General IconGeneral
BrandSchumacher
Model200-30
CategoryBattery Charger
LanguageEnglish

Summary

Important Safety Instructions

General Battery Safety

Essential safety guidelines for handling and using lead-acid batteries and chargers.

Use Lead-Acid Batteries Only

Specifies charger use for lead-acid batteries only, not dry-cell types.

Use Recommended Attachments

Emphasizes using manufacturer-recommended attachments to prevent hazards.

Handle Cord Safely

Instructs to pull by the plug, not the cord, to prevent damage.

Damaged Cord or Plug

Mandates immediate replacement of damaged cords or plugs.

Damaged Charger

Requires professional inspection and repair for damaged chargers.

No Charger Disassembly

Advises against self-disassembly; use qualified professionals for repair.

Unplug Before Maintenance

Stresses unplugging the charger before maintenance or cleaning.

Extension Cord Guidelines

Guidelines for using extension cords, including wire size and condition.

Ventilation Requirements

Requires charging in a well-ventilated area to prevent gas buildup.

Charger Placement

Positions charger away from the battery to minimize exposure to gases.

Avoid Weather Exposure

Warns against exposing the charger to adverse weather conditions.

No Frozen Batteries

Prohibits charging frozen batteries; thaw before charging.

Prevent Acid Dripping

Prevents battery acid from dripping onto the charger during service.

No Battery on Charger

Discourages placing a battery directly on top of the charger.

No Charger Above Battery

Avoids placing the charger above the battery due to corrosive gases.

No Touching Clips

Warns against touching charger clips together when energized.

Personal Precautions and Safety

Wear Protective Gear

Mandates wearing eye and clothing protection when handling batteries.

Ensure Assistance

Recommends having someone nearby for assistance during battery work.

Prepare for Acid Contact

Advises keeping water and soap ready for battery acid exposure.

Protect Eyes from Acid

Warns against touching eyes due to acid particles; immediate medical attention.

Remove Metal Jewelry

Advises removing metal jewelry to prevent short circuits and burns.

Avoid Dropping Metal Tools

Caution against dropping metal objects on the battery to prevent sparks.

Ensure Ventilation

Reiterates the need for open, well-ventilated areas for charger operation.

No Smoking or Sparks

Prohibits smoking or sparks near batteries due to explosive gases.

Ground and AC Power Cord Connections

Proper Grounding

Ensuring the charger is properly grounded to reduce electric shock risk.

Adapter Usage

Guidance on using temporary adapters for grounded outlets.

Preparing to Charge

Battery Voltage Check

Verify the battery voltage (6V or 12V) before charging.

Clean Battery Terminals

Instructions for cleaning battery terminals and avoiding corrosion.

Check Electrolyte Level

Add distilled water to cells if needed to purge excess gas.

Follow Battery Manufacturer Precautions

Study specific battery manufacturer guidelines for charging.

Ensure Ventilation and Fan

Use a fan or cardboard to ensure good ventilation around the battery.

Remove Battery from Vehicle

Procedure for removing the battery, disconnecting grounded terminal first.

Marine Battery Charging

Marine batteries must be removed and charged on shore.

Charger Location Precautions

Avoid Placing Charger Above Battery

Prevents battery gases from damaging the charger.

Prevent Acid Dripping

Avoid battery acid contact with the charger during filling.

Ensure Adequate Ventilation

Do not operate the charger in a closed or restricted area.

Do Not Set Battery on Charger

Prohibits placing the battery directly on top of the charger.

Charging Battery in Vehicle

Position Cords Safely

Proper positioning of cords to avoid damage from moving engine parts.

Avoid Moving Parts

Advise staying clear of hazardous moving parts in the engine compartment.

Identify Battery Polarity

How to identify positive and negative battery posts based on markings.

Determine Grounded Post

Identify which battery post is connected to the vehicle chassis.

Connect Clips (Negative Ground)

Connect positive clip to battery, negative clip to chassis for negative-grounded vehicles.

Connect Clips (Positive Ground)

Connect negative clip to battery, positive clip to chassis for positive-grounded vehicles.

Ensure Good Connection

Twist or rock clips to ensure a solid connection and reduce sparking.

Select Amperage and Monitor

Select amperage and follow steps in Battery Charger Section K.

Disconnect Clips

Remove charger clips from chassis and battery pole in order.

Clean and Store Charger

Final steps involve cleaning and storing the battery charger.

Charging Battery Out of Vehicle

Identify Battery Polarity

How to identify positive and negative battery posts based on markings.

Attach Auxiliary Cable

Connect a 24-inch insulated cable to the negative battery post.

Connect Positive Clip

Connect the red charger clip to the positive battery post.

Connect Negative Clip

Connect the black charger clip to the free end of the auxiliary cable.

Select Amperage and Monitor

Select charging amperage and follow steps in Battery Charger Section.

Disconnect Clips

Remove clips from the negative cable end and positive post.

Clean and Store Charger

Final steps involve cleaning and storing the battery charger.

Output Selector Controls

Switch Position Guide

Description of each switch position for charging and engine start.

Match Voltage to Rate

Ensures battery voltage matches the selected charge rate.

Dual Circuit Breaker System

Explanation of the dual self-reset circuit breaker system.

Ammeter Function

Explains how the ammeter indicates charging current and battery status.

Cold Batteries Charging

Charging procedure for cold batteries, noting rate adjustments.

Shorted Batteries

How to identify and handle batteries with shorted cells.

Lead-Calcium Batteries

Procedure for charging deeply discharged lead-calcium batteries.

Engine Start

Connect Charger

Connect the charger to the battery with the charger unplugged.

Set Engine Start Position

Set the selector switch to the 12-volt Engine Start position.

Crank Engine

Crank the engine, following duty cycle for cranking attempts.

Handle Engine Start Failures

Instructions for repeated cranking attempts if the engine fails to start.

Disconnect After Start

Unplug charger and disconnect clips after the engine starts.

No Engine Start Without Battery

Warning against starting an engine without a battery connected.

Charge Period

Determine Battery Ampere Hour Rating

Calculate the battery's ampere hour rating using hydrometer or tester.

Calculate Charge Time

Formula to determine required charge time based on battery capacity and charger setting.

Specific Gravity Reading

Ideal specific gravity for a battery in good condition is between 1.25 and 1.28.

Monitor Charging Bubbles

Bubbles indicate 80-85% charge; vigorous bubbling means nearing full charge.

Battery Charging

Check Electrolyte Level

Ensure electrolyte level is correct before charging.

Set Switch to OFF

Ensure the charge rate switch is in the OFF position before proceeding.

Connect Charger to AC Outlet

Plug the charger into the AC outlet after connecting to the battery.

Set Desired Charge Rate

Select the appropriate charge rate based on the battery type and size.

Manual Monitoring Required

Chargers require regular monitoring to prevent overcharging.

Charge Rate Chart

Reference chart for battery sizes, ratings, and recommended charging times.

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