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Schwinn Airdyne AD2 User Manual

Schwinn Airdyne AD2
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Schwinn
®
Airdyne
®
AD2 (Model Year ’12)
004-4755.103012.B
Service Manual
Important Safety Instructions
This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury. Read and
understand all Warnings on this machine.
Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, outside U.S. +01-360-859-5180 | Printed in USA | © 2012
Nautilus, Inc., All rights reserved. ™ and ® indicate a trademark or registered trademark. Nautilus, Inc. (www.nautilus.com) trademarks include NAUTILUS®, BOWFLEX®, SCHWINN®
and UNIVERSAL® and respective logos. Other trademarks are the property of their respective owners.
Before servicing or using this equipment, obey the following warnings:
Read and understand the Service Manual before working on the machine. Failure to obey the instructions and safety
warnings could cause injury to the service technician or bystanders.
WARNING
ATTENTION
DANGER
IMMEDIATE ACTION REQUIRED
CAUTION
Disconnect all power and allow to sit for 5 minutes before you service this machine.
• Keepbystandersandchildrenawayfromtheproductbeingservicedatalltimes.
• Makesurethattherepairisdoneinanappropriateworkspaceawayfromfoottrafcandexposuretobystanders.
• Somecomponentsoftheequipmentcanbeheavyorawkward.Enlisttheserviceofasecondpersonwhenyoudomaintenance
steps involving these components. Do not try to do heavy or awkward steps on your own.
• UseonlyreplacementpartsandhardwarethataresuppliedorapprovedbyNautilus.FailuretouseNautilus-approvedreplacement
partscanadverselyaffectthesafetyandfunctionalityoftheequipmentcreatingarisktousers.
• Besurethatallwarningstickersandinstructionalplacardsappliedtotheproductstaypresentandingoodconditionwhendoing
maintenanceorreplacingcomponents.Ifnecessary,requestreplacementwarningstickersorplacardsfromNautiluscustomer
service.
• Donottrytochangethedesignorfunctionalityofthemachinebeingservicedasthiscanadverselyeffectusersafety.
• Donotputthemachinebackinserviceuntilallshrouds,instructions,warninglabelsandcorrectfunctionalityhavebeenveried
and tested for correct performance.
• Thisproductcontainsmagnets.Magneticeldscaninterferewiththenormaluseofcertainmedicaldevicesatacloserange.Users
maycomeintoproximityofthemagnetsintheassembly,maintenance,and/oruseoftheproduct.Giventheobviousimportanceof
these devices, such as a pacemaker, it is important that you consult with your medical provider in connection with the use of this
equipment.Pleaseconsultthe“SafetyWarningLabelsandSerialNumber”sectiontodeterminethelocationofthemagnetsonthis
product.
Important Safety Instructions 1
SafetyWarningLabelsandSerialNumber 2
ReadingtheSerialNumber 2
Specications 2
Maintenance 3
Leveling/MovingtheMachine 4
Troubleshooting 5
MechanicalProcedures 6
FanTensionAdjustment 6
Belt Tension Adjustment 7
ElectronicsProcedures 8
ServiceMode 8
PartReplacement 9
Pedals 9
Console 10
Handlebars and Footpegs 11
ArmPivots 12
Shrouds and Vent Cover 13
Crank Arms 15
CrankCoversandConnectorArms 16
FanCovers 19
Speed Sensor 21
Drive Belt 23
Belt Tensioner Assembly (Idler Assembly) 25
Fan Assembly and Fan Tensioner Assembly 27
DrivePulley,PulleyShaftandCrankBearing 29
MaintenancePartsExplodedView 31
Table of Contents

Other manuals for Schwinn Airdyne AD2

Questions and Answers:

Schwinn Airdyne AD2 Specifications

General IconGeneral
Resistance SystemAir
Console DisplayLCD
Drive SystemChain Drive
TypeUpright
Display MetricsTime, Speed, Distance, Calories, RPM
Dimensions50" L x 26" W x 50" H
FeaturesAdjustable seat, Multi-grip handlebars
SeatAdjustable
Heart Rate MonitoringYes (contact grips)

Summary

Important Safety Instructions

Safety Warning Labels and Serial Numbers

Maintenance

Troubleshooting

Mechanical Service Procedures

Fan Tension Adjustment

Procedure to tighten or loosen the fan tensioner bolt for belt tension adjustment.

Belt Tension Adjustment

Electronics Service Procedures

Replacing Parts

Replacing the Pedals

Instructions for removing old pedals and installing new ones, noting thread orientation.

Replacing the Drive Belt

Replacing the Belt Tensioner Assembly

Replacing the Fan Assembly and Fan Tensioner Assemblies

Replacing the Drive Pulley, Pulley Shaft and Crank Bearing

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