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Schwinn AD6 Airdyne User Manual

Schwinn AD6 Airdyne
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AD6 Airdyne
®
Upright Bike
Service Manual
8003113.010117.D
Service Manual
Table of Contents
Section Code Section Page Number
1 Important Safety Instructions 2
1 Safety Warning Labels and Serial Number 3
1 Reading the Serial Number 3
1 Specications 3
1 Maintenance 4
1 Replacing the Console Batteries 5
1 Moving / Leveling the Machine 6
1 Locking the Fan Assembly / Storage 7
1 Troubleshooting 8
1 Console Service Mode 10
1 Maintenance Parts Exploded View 11
1 Replacement Procedure Skill Level 12
Mechanical Procedures
2 Adjust the Drive and Crank Belts 13
Part Replacement
3 Replace the Arm Pivot Assembly 16
4 Replace the Crank Belt 20
5 Replace the Drive Belt / Fan Assembly 25
6 Replace the Input/Output (I/O) Cable 33
7 Replace the Connector Arm 36
8 Replace the Crank Arm 41
9 Replace the Foot Step Pad 43
10 Replace the Shrouds 46
11 Replace the Spindle 48
12 Replace the Speed Sensor 55
Nautilus, Inc., (800) NAUTILUS / (800) 628-8458, www.NautilusInc.com - Customer Service: North America (800) 605-3369, csnls@nautilus.com | outside U.S. www.nautilusinternational.com | Printed in China | ©
2013 Nautilus, Inc. | ® indicates trademarks registered in the United States. These marks may be registered in other nations or otherwise protected by common law. Schwinn and Airdyne are trademarks owned by
or licensed to Nautilus, Inc.

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Questions and Answers:

Schwinn AD6 Airdyne Specifications

General IconGeneral
Display TypeLCD
Resistance TypeAir
Maximum User Weight300 lbs
Heart Rate MonitoringYes, telemetry enabled
Display MetricsTime, Distance, Calories, RPM, Watts, Heart Rate
SeatAdjustable, extra-padded
PedalsStandard

Summary

General Information and Safety

Important Safety Instructions

Guidance on safe operation and maintenance practices to prevent injury.

General Troubleshooting Overview

Initial steps for diagnosing common issues with the exercise bike.

Identification and Specifications

Safety Warning Labels and Serial Number

Information on warning labels, serial number decoding, and product specifications.

Routine Maintenance and Handling

Scheduled Maintenance Tasks

Daily, weekly, and monthly checks and cleaning procedures for the exercise machine.

Console Battery Replacement

Step-by-step guide for replacing the batteries in the console.

Machine Movement and Leveling

Instructions for safely moving and ensuring the stability of the exercise bike.

Storage Lock Procedure

Procedure to lock the fan assembly for safe storage of the machine.

Troubleshooting Guide

Console and Speed Issues

Diagnosing and resolving problems with console power, speed display, and RPM readings.

Heart Rate and Power-Up Errors

Addressing 'Lbatt' errors and issues with telemetry heart rate display.

Mechanical and Operational Problems

Troubleshooting common mechanical issues like unit instability, loose pedals, and seat post problems.

Advanced Console Functions

Console Service Mode

Accessing and using the console's service mode for settings and diagnostics.

Parts Identification

Maintenance Parts Diagram

Illustrated guide to maintenance parts for the AD6 Airdyne® Upright Bike.

Procedure Guidelines

Replacement Skill Level Definitions

Defines skill levels required for various replacement procedures.

Adjusting Belts

Arm Pivot Assembly Replacement

Crank Belt Replacement

Drive Belt and Fan Assembly Replacement

Input/Output (I/O) Cable Replacement

Connector Arm Replacement

Crank Arm Replacement

Foot Step Pad Replacement

Shrouds Replacement

Spindle Replacement

Speed Sensor Assembly Replacement

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