Section 01 ENGINES (1503 4-TEC)
Subsection 07 (CYLINDER BLOCK)
2
R1503motr22A
1
1. Thrust washer
2. Sealing surface
Install cylinder block lower half. Refer to CYLIN-
DER BLOCK in this section.
Install the crankshaft cover before mounting the
engine bracket. Apply oil on O-ring and press cov-
er in. Crankshaft cover has to be flush with cylin-
der block surface.
1
R1503motr19A
2
1. O-ring
2. Crankshaft cover
CAUTION: Install crankshaft locking tool
(P/N 529 035 821) right away to position crank-
shaft at TDC before installing the camshaft and
rockers (refer to CYLINDER HEAD).
529035821
1
R1503motr18A
1. Crankshaft locking tool
CYLINDER BLOCK
Disassembly
Remove:
– engine oil (refer to OIL CHANGE in the appro-
priate VEHICLE SHOP MANUAL)
– engine from vehicle (refer to the appropriate VE-
HICLE SHOP MANUAL)
– cylinder head (refer to CYLINDER HEAD sec-
tion)
– PTO housing (refer to PTO HOUSING/MAGNE-
TO section)
– starter gear (refer to PTO HOUSING/MAGNETO
section)
– starter drive ass'y
– oil suction pump with oil separator cover (refer
to LUBRICATION section)
– balancer shaft (refer to BALANCER SHAFT else-
where in this section)
– crankshaft (refer to CRANKSHAFT elsewhere in
this section)
– piston with connecting rod (refer to PISTON/
CONNECTING ROD elsewhere in this section).
SMR2005-037 107
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