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Seastar Solutions ABYC CHX8000 Series - User Manual

Seastar Solutions ABYC CHX8000 Series
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MECHANICAL ENGINE CONTROLS
CHX8000, CHX8100, CHX8300, CHX8500,
CHX8600 and CHX8800 SERIES
www.seastarsolutions.com
®
Before you do it your way,
please try it our way.
MANUFACTURED BY
MARINE ACQUISITION INCORPORATED
DBA SEASTAR SOLUTIONS
U.S.A.
MEMBER
INSTALLATION INSTRUCTIONS
AND OWNERS MANUAL
mt3
pro-trim
single s
twin s
CHX8300
CHX8100
CHX8000
xtreme
ch2200
ch2300
Part # ISCHX80, Rev 1, 10/2016
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Seastar Solutions ABYC CHX8000 Series Specifications

General IconGeneral
BrandSeastar Solutions
ModelABYC CHX8000 Series
CategoryMarine Equipment
LanguageEnglish

Summary

Mechanical Engine Controls CHX Series

CHX Single Series Controls

Overview of CHX Single Series controls for various boat types.

Control Features and Operation

Neutral Throttle Warm-Up Button

Button to provide throttle-only option for warming up the engine.

Neutral Interlock Lifter

Lifter to prevent accidental shift out of neutral on side mount controls.

Engine Trim Switch

Switch used to adjust engine trim and tilt while underway.

Trailer (Tilt) Switch

Switch used to raise the engine for trailering applications.

Side Mount Emergency Ignition Interrupt Switch

Safety device that stops the engine if the operator is separated from the boat.

Installation Guide

Location of Control Installation

Steps for determining the optimal placement for the control unit.

Measuring Control Cables

Procedure for measuring cable lengths for outboards and inboards/sterndrives.

Control Cable Installation Details

Bend Radius and Cable Support

Guidelines for minimum bend radius and proper cable support.

Cable Routing Precautions

Instructions for routing cables to avoid heat and sharp edges.

Shift & Throttle Cable Connection at Control End

Cable Connection Guide for Different Manufacturers

Reference table for connecting cables to various engine manufacturers.

Shift & Throttle Cable Connection at Engine End

Connecting Throttle and Shift Cables to Engine

Steps for connecting throttle and shift cables to the engine's levers.

Electrical Connections

Neutral Safety Switch Installation

Wiring and testing the neutral safety switch for preventing starting in gear.

Trim and Tilt Switch Wiring

Instructions for wiring Trim and Tilt switches.

Ignition Interrupt Switch Operation and Wiring

Ignition Interrupt Switch Functionality

How the ignition interrupt switch works as a safety device.

Testing the Ignition Interrupt Switch

Procedure for testing the ignition interrupt switch to ensure it functions correctly.

Ignition Interrupt Switch Installation and Wiring

Ignition Interrupt Switch Installation Steps

Step-by-step guide for installing the ignition interrupt switch.

Ignition Interrupt Switch Electrical Connections (I;O & Inboard)

Wiring instructions for the interrupt switch on I/O and inboard engines.

Ignition Interrupt Switch Electrical Connections (Outboard)

Wiring for Outboard Ignition Interrupt Switch

Instructions for connecting the interrupt switch to outboard motors.

Outboard Engine Wire Color Table

Emergency Stop Wire Color Identification

Table identifying wire colors for emergency stop circuits on various outboard engines.

Control Unit Installation

Side Mount and Center Mount Installation

Steps for installing side mount and center mount control units.

Top Mount Control Installation

Instructions for installing the top mount control unit.

General Control Dimensions

CHX8000 Side-Mount Control Dimensions

Detailed dimensions for the CHX8000 side-mount control.

CHX8100 Top-Mount Control Dimensions

Detailed dimensions for the CHX8100 top-mount control.

Friction Adjust Screw Operation

Friction Adjustment for CHX8000

Instructions for adjusting the friction screw on the CHX8000 control.

Friction Adjustment for CHX8100

Instructions for adjusting the friction screw on the CHX8100 control.

Service Parts Kits

Replacement Parts Availability

List of available service parts kits for CHX8000 and CHX8100 controls.

Maintenance and Safety Notes

Regular Maintenance Checks

Recommendations for checking fasteners, parts, and cables.

Corrosion and Cable Care

Guidelines for preventing corrosion and inspecting cables for damage.

Manual Distribution and Reference

Instructions for boat builders, dealers, and owners regarding the manual.

CHX8000 Series Side Mount Control Mounting Template

Front Mount Installation Template Details

Template for front mount installation of CHX8000 series side mount controls.

CHX8100;CHX8600 Top Mount Control Mounting Template

Top Mount Single Lever Control Template

Template for top mount single lever control installation.

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