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SEW-Eurodrive MOVIDRIVE MDA90A-0040-503-X-S00 User Manual

SEW-Eurodrive MOVIDRIVE MDA90A-0040-503-X-S00
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*24748536_1117*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Application Inverter
MOVIDRIVE
®
modular
Edition 11/2017 24748536/EN

Table of Contents

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SEW-Eurodrive MOVIDRIVE MDA90A-0040-503-X-S00 Specifications

General IconGeneral
BrandSEW-Eurodrive
ModelMOVIDRIVE MDA90A-0040-503-X-S00
CategoryControl Unit
LanguageEnglish

Summary

Safety Notes

User Duties

Outlines user responsibilities for safety and compliance.

Designated Use

Specifies intended use in control cabinets and applicable directives.

Functional Safety Technology

States that safety functions require a higher-level safety system.

Installation/Assembly

Ensures product is installed and cooled according to regulations.

Electrical Installation

Ensures covers are attached and preventive measures comply with regulations.

Startup/Operation

Safety notes for startup and operation, including transport protection removal.

Unit Structure, Axis System Structure

Type Code of MOVIDRIVE® modular

Explains the structure of the MOVIDRIVE® modular type code with examples.

Unit Structure of the MDP Power Supply Module

Illustrates the unit structure of the MDP90A-0100-... (size 1) power supply module.

MDP90A-0100-.. (Size 1)

Provides a detailed view and labeling of the MDP90A-0100-... (size 1) module.

MDP90A-0100-.. with integrated braking resistance (size 1A)

Illustrates the unit structure of the MDP90A-0100-... with integrated braking resistance.

MDP90A-0250-.. (Size 2)

Provides a detailed view and labeling of the MDP90A-0250-... (size 2) module.

MDP90A-0500, 0750-.. (Size 3)

Illustrates the unit structure of the MDP90A-0500, 0750-.. (size 3) module.

Unit Structure of the MDA and MDD Axis Modules

Introduces the unit structure for MDA (single-axis) and MDD (double-axis) modules.

MDA90A-0020, 0040, 0080, 0120 (Size 1) – Single-axis module

Details the unit structure of the MDA90A-0020, 0040, 0080, 0120 (size 1) single-axis module.

MDA90A-0160, 0240 (Size 2) – Single-axis module

Details the unit structure of the MDA90A-0160, 0240 (size 2) single-axis module.

MDA90A0-320, 0480 (Size 3) – Single-axis module

Details the unit structure of the MDA90A0-320, 0480 (size 3) single-axis module.

MDA90A-0640, 1000 (Size 5) – Single-axis module

Details the unit structure of the MDA90A-0640, 1000 (size 5) single-axis module.

MDA90A-1400, 1800 (Size 6) – Single-axis module

Details the unit structure of the MDA90A-1400, 1800 (size 6) single-axis module.

MDD90A-0020, 0040 (Size 1) – Double-axis module

Details the unit structure of the MDD90A-0020, 0040 (size 1) double-axis module.

MDD90A-0020, 0040, 0080 (Size 2) – Double-axis module

Details the unit structure of the MDD90A-0020, 0040, 0080 (size 2) double-axis module.

Device Structure of Master Module UHX45A/MDM90A

Illustrates the device structure of the master module UHX45A/MDM90A.

Installation

Permitted Tightening Torques

Specifies permitted tightening torques in Nm for various screw connections.

Mechanical Installation

Provides instructions for mechanical installation, including hole patterns.

Minimum Clearance and Mounting Position

Specifies minimum clearances and mounting positions for unobstructed cooling and air circulation.

Control Cabinet Installation

Provides steps for control cabinet installation using axis systems.

Arrangement of the Axis Modules Within the Axis System

Guides on arranging axis modules by nominal output current for proper installation.

Installing a Module

Details the procedure for installing modules using retaining screws.

Installing the Busbar

Guides on installing busbars for 24 V supply, PE connection, and DC link connection.

Removing an Axis Module

Explains how to remove an axis module from the axis system.

Electrical Installation

Safety notes regarding dangerous voltages and handling after disconnection.

Line Fuses, Fuse Types

Specifies requirements for line fuses and miniature circuit breakers for protection.

Line Connection

Provides terminal assignment for line connection and notices for operation.

Motor Connection

Details motor connection with 1 cable, including protection caps and heat shrink tubing.

Connection with 2 Cables

Explains motor connection with 2 cables, including plastic plate removal and protection caps.

24 V Supply Voltage

Specifies installation materials and cable cross-sections for 24 V supply voltage connection.

24 V Supply Voltage with Master Module UHX45A/MDM90A

Details 24 V supply voltage connection with the master module UHX45A/MDM90A.

Motor Output

Provides notices regarding connecting loads to the axis module.

Output Brake Chopper

Provides notices regarding connecting loads to the power supply module.

System Bus EtherCAT®/SBusPLUS

Recommends prefabricated cables for EtherCAT®/SBusPLUS system bus connection.

Encoder

Provides installation notes for encoder connection, including shield connection.

Installing a Card

Details the procedure for installing an option card into an axis module.

INFORMATION

Provides guidance on handling the card by its edges only.

Safety Cards CS..A

Refers to the manual for detailed information on safety cards CS..A.

Braking Resistors

Safety notes regarding high pulsed DC voltage and hot surfaces.

Permitted Installation of Braking Resistors

Specifies minimum clearances and permitted mounting positions for resistors.

Wire Resistor

Illustrates mounting positions for wire resistors.

Flat Type Resistor

Illustrates mounting positions for flat type resistors.

Protection Against Thermal Overload of the Braking Resistor

Explains the connection of external thermal circuit breakers for overload protection.

Internal Temperature Switch -T

Shows three possible connections for internal temperature switches.

EMC-Compliant Installation

Provides recommendations for optimizing system EMC and eliminating interferences.

Terminal Assignment

Provides information on reference potentials inside the device and reserved connections.

Terminal Assignment at MDP Power Supply Module

Details terminal assignments for MDP power supply module line, braking resistor, and PE connections.

X4: DC link connection

Details terminal assignments for DC link connections and 24V supply.

Terminal Assignment at MDA Single-axis Module

Details terminal assignments for MDA single-axis module motor, DC link, 24V supply, and brake control.

X30 OUT / X30 IN

Lists terminal assignments for system bus and digital/analog I/O using X20, X21, X6.

Terminal Assignment at MDD Double-axis Module

Details terminal assignments for MDD double-axis module motor, DC link, 24V supply, brake control, and system bus.

X6: Safety Functions

Provides terminal assignments for safety functions (STO).

X15: Motor Encoder Resolver

Details terminal assignments for motor encoder resolver connections.

X15: Motor Encoder Sin/Cos Encoder, TTL Encoder

Provides terminal assignments for Sin/Cos and TTL encoder connections.

X15: Motor Encoder HTL Encoder

Details terminal assignments for HTL encoder connections.

X15: Motor Encoder HIPERFACE® and SEW-EURODRIVE Encoder (RS485)

Provides terminal assignments for HIPERFACE® and RS485 encoder connections.

Terminal Assignment of Master Module UHX45A/MDM90A

Details terminal assignments for master module UHX45A/MDM90A for DC 24V supply and communication.

Wiring Diagrams

Provides general information on wiring diagrams and power connection notices.

Brake Control

Explains brake control legends and types, including DC brake with one coil.

BMK. Brake Control

Shows wiring diagrams for BMK and BMV brake control with 2 coils.

BMV Brake Control – 1 Coil

Illustrates wiring for BMV brake control with 1 coil.

BMS, BME Brake Control

Shows wiring diagrams for BMS and BME brake control.

BMP Brake Control

Illustrates wiring for BMP brake control.

BG, BGE Brake Control

Shows wiring diagrams for BG and BGE brake control.

BSG Brake Control

Illustrates wiring for BSG brake control.

Electronics Connection MDP90A.. Power Supply Module

Shows wiring for control electronics of the MDP90A.. power supply module.

Electronics Connection MDA90A.. Single-axis Module

Illustrates wiring for control electronics of the MDA90A.. single-axis module.

Electronics Connection MDD90A.. Double-axis Module

Shows wiring for control electronics of the MDD90A.. double-axis module.

Branch Circuit Protection

Specifies branch circuit protection requirements per NEC and local codes.

Startup

Connecting Power

Notices regarding minimum switch-off time and power cycling frequency.

Connecting Cables

Notices that cables must only be connected/disconnected in a de-energized state.

Startup Requirements

Lists conditions for startup: correct installation, configuration, and safety measures.

Startup Procedure

Illustrates the startup procedure divided into segments using MOVISUITE® software.

Check List for Startup

Provides a checklist of necessary steps for complete startup.

Connection to the Engineering Software

Shows the connection of the application inverter to MOVISUITE® engineering software via PC.

Operation

Fault Display

Describes how the inverter detects and displays faults as codes with attributes.

Faults at the Power Supply Module

Details Fault 49 Power supply module, including subfaults, descriptions, causes, and measures.

Subfault: 49.9 DC Link Overcurrent

Details subfault 49.9 related to DC link overcurrent, including causes and measures.

Subfault: 49.10 Brake Chopper Short Circuit

Details subfault 49.10 related to brake chopper short circuit, including causes and measures.

Subfault: 49.16 Braking Resistor Temperature Monitoring

Details subfault 49.16 related to braking resistor temperature monitoring.

Subfault: 49.31 Braking Resistor Connection Monitoring

Details subfault 49.31 regarding braking resistor connection monitoring.

Axis Module Fault

Details faults related to axis modules, starting with Fault 1 Output stage monitoring.

Subfault: 1.1 Short Circuit in Motor Output Terminals

Details subfault 1.1 for short circuit in motor output terminals.

Subfault: 1.2 Overcurrent in Output Stage

Details subfault 1.2 for overcurrent in the output stage.

Fault 3 Ground Fault

Details Fault 3 Ground fault, including causes and measures for motor leads and components.

Fault 4 Brake Chopper

Details Fault 4 Brake chopper, covering overcurrent and defective chopper.

Fault 6 Line Fault

Details Fault 6 Line fault, including phase failure and voltage quality.

Subfault: 7.1 DC Link Overvoltage

Details subfault 7.1 for DC link overvoltage.

Fault 8 Speed Monitoring Fault

Details Fault 8 Speed monitoring fault for motor and generator modes.

Fault 9 Control Mode

Details Fault 9 control mode, covering motor magnetization and operating mode issues.

Fault 10 Data Flexibilization Layer

Details Fault 10 Data flexibilization layer, covering initialization errors.

Fault 11 Temperature Monitoring

Details Fault 11 Temperature monitoring, covering heat sink and device utilization.

Subfault: 11.1 Heat Sink Overtemperature

Details subfault 11.1 for heat sink overtemperature.

Subfault: 11.2 Heat Sink Utilization – Prewarning

Details subfault 11.2 for heat sink utilization prewarning.

Fault 12 Brake

Details Fault 12 Brake, covering brake output and DC 24 V brake voltage.

Subfault: 12.1 Brake Output

Details subfault 12.1 for brake output issues.

Fault 13 Encoder 1

Details Fault 13 Encoder 1, covering position comparison and unknown encoder type.

Subfault: 13.1 Position Comparison Check

Details subfault 13.1 for position comparison checks.

Fault 16 Startup

Details Fault 16 Startup, covering motor startup, parameter calculation, and thermal models.

Fault 17 Internal Processor Error

Details Fault 17 Internal processor error, specifically exception errors.

Subfault: 17.7 Exception Error

Details subfault 17.7 for exception errors in the internal processor.

Fault 18 Software Error

Details Fault 18 Software error, covering motor management and task system issues.

Subfault: 18.1 Motor Management

Details subfault 18.1 for motor management errors.

Error 19 Process Data

Details Error 19 Process data, covering torque, position, speed, and acceleration setpoint violations.

Subfault: 19.1 Torque Violation

Details subfault 19.1 for torque violations.

Subfault: 19.2 Position Setpoint Violation

Details subfault 19.2 for position setpoint violations.

Subfault: 19.3 Speed Setpoint Violation

Details subfault 19.3 for speed setpoint violations.

Fault 20 Device Monitoring

Details Fault 20 Device monitoring, covering supply voltage and fan issues.

Subfault: 20.1 Supply Voltage Fault

Details subfault 20.1 for supply voltage faults.

Subfault: 20.2 Supply Voltage Overload

Details subfault 20.2 for supply voltage overload.

Fault 23 Power Section

Details Fault 23 Power section, covering warnings, faults, critical faults, and hardware faults.

Subfault: 23.4 Hardware Fault

Details subfault 23.4 for hardware faults in the power section.

Fault 26 External Fault

Details Fault 26 External fault, covering terminal errors and emergency shutdown.

Fault 28 FCB Drive Functions

Details Fault 28 FCB drive functions, covering timeouts and limit switch errors.

Fault 29 HW Limit Switch

Details Fault 29 HW limit switch, covering positive, negative, and missing limit switches.

Fault 30 SW Limit Switch

Details Fault 30 SW limit switch, covering positive, negative, and reversed software limit switches.

Error 31 Thermal Motor Protection

Details Error 31 Thermal motor protection, covering temperature sensors for motor 1.

Error 32 Communication

Details Error 32 Communication, covering EtherCAT®/SBusPLUS timeouts and synchronization issues.

Error 33 System Initialization

Details Error 33 System Initialization, covering motor current, firmware, and configuration errors.

Error 34 Process Data Configuration

Details Error 34 Process data configuration, covering changes during operation.

Error 35 Function Activation

Details Error 35 Function Activation, covering invalid TAN and license requirements.

Error 42 Lag Error

Details Error 42 Lag error, covering positioning, jog mode, and standard lag errors.

Subfault: 42.1 Positioning Lag Error

Details subfault 42.1 for positioning lag errors.

Subfault: 42.2 Jog Mode Lag Error

Details subfault 42.2 for jog mode lag errors.

Fault 46 Safety Card

Details Fault 46 Safety Card, covering no response, invalid variant, and communication timeouts.

Fault 47 Supply Unit

Details Fault 47 Supply Unit, covering warnings, standard faults, and critical faults.

Error 48 Module Bus

Details Error 48 Module Bus, covering incompatibility and timeouts.

Fault 50 I/O Card

Details Fault 50 I/O Card, covering boot synchronization and CRC errors.

Error 51 Analog Processing

Details Error 51 Analog processing, covering current input limits.

Error 52 Explosion Protection Category 2 Function

Details Error 52 for explosion protection category 2 functions.

Fault at the Master Module UHX45A/MDM90A

Details faults related to the master module UHX45A/MDM90A.

Responses to Error Acknowledgement

Explains error acknowledgement at power supply and axis modules, and reset types.

Fault Responses

Defines default fault responses and parameterizable faults.

Parameterizable Faults

Details parameterizable faults and their possible responses.

Service

Electronics Service by SEW-EURODRIVE

Provides contact information for SEW-EURODRIVE Service for fault rectification.

Shutdown

Instructs to de-energize the application inverter using appropriate measures.

Technical Data

Performance Data of MDP Power Supply Modules

Lists performance data for MDP90A power supply modules, including input, output, and general specs.

Technical Data for MDA and MDD Axis Modules

Lists technical data for MDA and MDD axis modules.

MDA Performance Data

Lists performance data for MDA single-axis modules.

MDD Performance Data

Lists performance data for MDD double-axis modules.

Electronics Data – Drive Safety Functions

Shows technical data for integrated safety technology features.

Technical Data of the Master Module UHX45A/MDM90A

Lists input, output, and general technical data for the master module.

Technical Data of Braking Resistors, Filters and Chokes

Provides technical data for braking resistors, filters, and chokes.

TCB Thermal Circuit Breaker Option

Provides technical data and UL/cUL approval for TCB thermal circuit breakers.

Functional Safety

Integrated Safety Technology

Describes safety technology developed according to PL e and SIL 3 requirements.

Safety Concept

Explains the drive safety function 'Safe Torque Off' and its implementation.

Drive Safety Functions

Describes STO (Safe Torque Off) and SS1(c) (safe stop 1) drive safety functions.

Safety Conditions

States requirements for safe operation and system/machine manufacturer responsibilities.

Requirements on the Installation

Details installation requirements for component protection, wiring, and STO cables.

Requirements on the External Safety Controller

Lists requirements for safety controllers, including wiring and fault detection.

Requirements on Startup

Emphasizes documenting and checking drive safety functions after startup.

Requirements on Operation

States operation is only allowed within specified limits and diagnostic function limitations.

Connection Variants

Details connection variants and requirements for safety components.

Requirements

Outlines requirements for safety relays and safety controllers.

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