SEW-Eurodrive MOVIDRIVE MDA90A-0160-503-X-S00 User Manual

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*24748536_1117*

Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

Application Inverter

MOVIDRIVE

®

modular

Edition 11/2017 24748536/EN

Table of Contents

Default Chapter3
- Table of Contents3
1 General Information9
- About this Documentation9
- Structure of the Safety Notes9
- Rights to Claim under Limited Warranty11
- Content of the Documentation11
- Exclusion of Liability11
- Other Applicable Documentation11
- Product Names and Trademarks11
- Copyright Notice11
- Device Availability12
2 Safety Notes13
- Preliminary Information13
- User Duties13
- Target Group14
- Designated Use15
  - Hoist Applications15
- Functional Safety Technology15
- Transport16
- Installation/Assembly16
  - Restrictions of Use16
- Electrical Installation17
- Protective Separation17
- Startup/Operation18
  - Energy Storage Unit18
3 Unit Structure, Axis System Structure19
- Connection Variants19
CONTROLLER Advanced24
- Axis System with MOVI-CCONTROLLER26
CONTROLLER Standard26
- Nameplates of MOVIDRIVE® Modular28
- Type Code of MOVIDRIVE® Modular31
- Unit Structure of the MDP Power Supply Module32
- Unit Structure of the MDA and MDD Axis Modules36
- Device Structure of Master Module UHX45A/MDM90A44
- Example for Axis System Connection Without Master Module45
- Example for Axis System Connection with Master Module46
- Card Slots47
  - Single-Axis Modules47
  - Double-Axis Modules48
4 Installation49
- Installation Accessories49
  - Standard Accessories49
  - Optional Accessories51
- Permitted Tightening Torques52
- Mechanical Installation53
  - Hole Pattern53
  - Minimum Clearance and Mounting Position55
- Covers56
  - Touch Guards58
  - Power Connection Closing Cover60
  - Front Cover61
  - Protection Caps62
- Control Cabinet Installation64
  - Arrangement of the Axis Modules Within the Axis System64
  - Installing a Module65
  - Installing Shield Plates66
  - Removing the Covers68
  - Removing the Touch Guards69
  - Installing the Busbar70
  - Installing Touch Guards71
  - Installing Front Covers and Covers73
  - Removing an Axis Module73
  - Installation/Removal of the UHX45A74
- Electrical Installation75
  - General Information76
  - Permitted Voltage Systems76
  - Use in IT Systems76
  - Line Fuses, Fuse Types77
- Line Connection78
- Motor Connection79
- Supply Voltage81
- Supply Voltage with Master Module UHX45A/MDM90A83
- Connection of an Axis System84
- Installing Touch Guards and Closing Covers85
- Motor Output87
- Output Brake Chopper87
- Temperature Evaluation of the Motor87
- Brake Output87
- Inputs/Outputs88
- System Bus Ethercat89
- Sbus PLUS89
- Encoder90
- Self-Assembled Encoder Cables92
Installing Options and Accessories93
- Installing a Card93
- CIO21A and CID21A Input/Output Card96
- CES11A Multi-Encoder Card99
- Safety Cards CS..A103
Braking Resistors104
- Permitted Installation of Braking Resistors105
- Protection against Thermal Overload of the Braking Resistor107
Line Choke117
Line Filter117
EMC-Compliant Installation118
- Control Cabinet119
- HF Equipotential Bonding in the System119
- Cable Installation119
- Supply System Cable Connection119
- Line Filter Connection120
- Braking Resistor Connection120
- Motor and Brake Connection121
- Control Cable Connection121
- Encoder Connection121
- 4.11.10 Shielding Connection122
Terminal Assignment123
- Terminal Assignment at MDP Power Supply Module124
- Terminal Assignment at MDA Single-Axis Module126
- Terminal Assignment at MDD Double-Axis Module130
- Terminal Assignment of Master Module UHX45A/MDM90A134
Wiring Diagrams135
- General Information on the Wiring Diagrams135
- Power Connection135
- Brake Control140
- Electronics Connection MDP90A145
- Electronics Connection MDA90A146
  - Electronics Connection MDD90A147
  - Connection Diagram CIO21A and CID21A Input/Output Card148
- Information Regarding UL152
5 Startup154
- General154
- Setting the Ethercat /Sbus PLUS ID155
- Startup Requirements155
- Startup Procedure156
  - Check List for Startup158
- Connection to the Engineering Software158
6 Operation159
- General Information159
- 7-Segment Display160
  - Operating Displays160
  - Fault Display160
- Operating Displays161
  - Operating Displays at the Power Supply Module161
  - Operating Displays at the Axis Module161
- Faults at the Power Supply Module163
  - Fault 49 Power Supply Module163
- Axis Module Fault167
- Fault at the Master Module UHX45A/MDM90A203
- Responses to Error Acknowledgement204
  - Error Acknowledgement at the Power Supply Module204
  - Error Acknowledgement at the Axis Modules204
- Fault Responses206
  - Default - Fault Response206
  - Parameterizable Faults206
7 Service209
- Electronics Service by SEW-EURODRIVE209
- Extended Storage209
  - Procedure in Case Maintenance Has Been Neglected210
- Shutdown210
- Waste Disposal210
8 Technical Data211
- Markings211
- General Technical Data212
- Technical Data of MDP Power Supply Modules213
  - Performance Data213
  - Electronics Data - Signal Terminals214
- Technical Data for MDA and MDD Axis Modules215
- Technical Data of the Master Module UHX45A/MDM90A220
- Dimension Sheets of the Modules221
- Technical Data of the Cards232
- Technical Data of Encoder Interfaces237
  - Basic Device237
  - CES11A Multi-Encoder Card237
- Technical Data of Braking Resistors, Filters and Chokes238
9 Functional Safety249
- General Information249
  - Underlying Standards249
- Integrated Safety Technology249
- Safety Conditions254
- Connection Variants259
- Safety Characteristics265
10 Appendix266
- Abbreviation Key266
- Declarations of Conformity268
- Index270
11 Address List275

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SEW-Eurodrive MOVIDRIVE MDA90A-0160-503-X-S00 Specifications

General

Category	Control Unit
Power Rating	16 kW
Control Type	Vector Control
Protection Class	IP20
Brake Chopper	Integrated
Communication Interface	PROFIBUS, CANopen, Ethernet
Cooling Method	Forced Air Cooling
Relative Humidity	5 to 95 %
Installation Altitude	Up to 1000 m above sea level
Type	MOVIDRIVE MDA90A-0160-503-X-S00
Ambient Temperature	0...+45 °C (with derating up to +55°C)

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