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SEW-Eurodrive MOVIDRIVE MDP90A-0250-503-4-000 User Manual

SEW-Eurodrive MOVIDRIVE MDP90A-0250-503-4-000
288 pages
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*24748536_1117*
Drive Technology \ Drive Automation \ System Integration \ Services
Operating Instructions
Application Inverter
MOVIDRIVE
®
modular
Edition 11/2017 24748536/EN

Table of Contents

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SEW-Eurodrive MOVIDRIVE MDP90A-0250-503-4-000 Specifications

General IconGeneral
Control MethodVector Control
Protection ClassIP20
Output Voltage0-480 V AC
Communication InterfacePROFIBUS DP
Relative Humidity95% (non-condensing)
Vibration Resistance1 g
Shock Resistance15 g

Summary

Safety notes

2.2 User duties

Outlines user responsibilities for safety compliance, qualified personnel, and following regulations.

2.4 Designated use

Specifies intended use in control cabinets and compliance with directives like Machinery and EMC.

2.5 Functional safety technology

States that the product must not perform safety functions without a higher-level safety system.

2.7 Installation/assembly

Ensures product is installed and cooled according to regulations and protected from mechanical strain.

2.8 Electrical installation

Ensures covers are attached and preventive measures comply with regulations.

2.10 Startup/operation

Observes safety notes for startup/operation, removing transport protection, and handling dangerous voltages.

Unit structure, axis system structure

3.1.1 Axis system with MOVI-C® CONTROLLER power/power eco

Shows exemplary wiring diagram for an axis system with MOVI-C® CONTROLLER power/power eco.

3.1.2 Axis system with master module UHX45A/MDM90A

Shows exemplary wiring diagram for an axis system with master module UHX45A/MDM90A.

3.1.3 Axis system with MOVI-C® CONTROLLER advanced

Provides wiring diagram for an axis system with MOVI-C® CONTROLLER advanced.

3.1.4 Axis system with MOVI-C® CONTROLLER standard

Shows wiring diagram for an axis system with MOVI-C® CONTROLLER standard.

3.4 Unit structure of the MDP power supply module

Details the unit structure of the MDP power supply module, including views and terminal assignments.

3.5 Unit structure of the MDA and MDD axis modules

Describes the unit structure of MDA (Single-axis) and MDD (Double-axis) modules.

Installation

4.1 Installation accessories

Lists standard accessories included in the scope of delivery for mechanical and electrical installation.

4.2 Permitted tightening torques

Specifies the permitted tightening torques in Nm for screw connections on various modules.

4.3 Mechanical installation

Provides instructions for mechanical installation, including hole patterns and mounting.

4.3.2 Minimum clearance and mounting position

Specifies minimum clearance for cooling and correct mounting position (vertical only).

4.4 Covers

Explains the use and removal/installation of safety covers, touch guards, and closing covers.

4.5 Control cabinet installation

Provides steps for arranging axis modules within the axis system and installing modules.

4.6 Electrical installation

Covers electrical installation aspects including dangerous voltages, leakage current, and protective separation.

4.6.5 Line connection

Provides terminal assignment for line connection and notes on operation without a line contactor.

4.6.6 Motor connection

Details motor connection, including protection caps and heat shrink tubing for ring lugs.

4.6.7 24 V supply voltage

Explains the requirement for external 24V supply and installation materials, including cable length.

4.6.16 System bus EtherCAT®/SBusPLUS

Recommends prefabricated cables for system bus connection and details cabling rules.

4.6.17 Encoder

Discusses encoder cables, temperature evaluation, and warns about contact voltages.

4.7.4 Safety cards CS..A

Refers to a separate manual for detailed information on safety cards CS..A.

4.8 Braking resistors

Provides safety points for installing braking resistors, warning about high DC voltage and surface temperatures.

4.8.2 Protection against thermal overload of the braking resistor

Explains guards for supply modules and connections for external thermal circuit breakers (TCB).

4.11 EMC-compliant installation

Provides information to optimize system EMC and eliminate interferences.

4.12 Terminal assignment

Provides information on reference potentials inside the device and reserved connections.

4.13 Wiring diagrams

Provides general information on wiring diagrams and notes for power connection.

4.13.3 Brake control

Explains brake control legends, types (BMK, BMV, BMS, BME, BMP, BG, BGE, BSG), and direct control DC 24V brake.

4.14 Information regarding UL

Presents UL-related information, including field wiring power terminals and short circuit current rating.

Startup

5.4 Startup procedure

Illustrates the startup procedure divided into segments using MOVISUITE® software.

Operation

6.4 Faults at the power supply module

Lists and explains faults related to the power supply module, including subfaults, description, response, cause, and measure.

6.5 Axis module fault

Details faults specific to axis modules, categorized by fault number, subfault, description, response, cause, and measure.

6.5.1 Fault 1 Output stage monitoring

Covers short circuit and overcurrent in motor output terminals and stages.

6.5.6 Fault 8 Speed monitoring fault

Details speed monitoring faults in motor and generator modes, and maximum speed issues.

6.5.9 Fault 11 Temperature monitoring

Covers heat sink overtemperature, utilization prewarning, device utilization, and electromechanical utilization issues.

6.5.10 Fault 12 Brake

Details faults related to the brake output, DC 24V brake voltage, and encoder comparison.

6.5.11 Fault 13 Encoder 1

Covers encoder 1 faults like position comparison, unknown type, invalid data, track measurement errors, and signal levels.

6.5.12 Fault 14 Encoder 2

Details encoder 2 faults similar to encoder 1, including position comparison, unknown type, and signal level issues.

6.5.13 Fault 16 Startup

Covers startup faults like motor not started, controller parameter calculation, thermal motor model, and current limit issues.

6.5.14 Fault 17 Internal processor error

Details internal processor errors like exception traps and configuration data issues.

6.5.15 Fault 18 Software error

Covers software errors such as motor management, task system, fatal errors, and watchdog issues.

6.5.16 Error 19 Process data

Details errors related to process data, including torque, position, speed, and acceleration setpoint violations.

6.5.17 Fault 20 Device monitoring

Covers device monitoring faults like supply voltage, fan, STO switching delay, and internal hardware faults.

6.5.18 Fault 23 Power section

Details power section faults including warnings, standards, critical faults, hardware faults, and data timeouts.

6.5.22 Fault 28 FCB drive functions

Details faults related to FCB drive functions, including timeouts, limit switch errors, and test torque issues.

6.5.25 Error 31 Thermal motor protection

Covers thermal motor protection faults related to temperature sensors and models for motors 1 and 2.

6.5.26 Error 32 Communication

Details communication errors, including EtherCAT®/SBusPLUS timeouts, synchronization issues, and device communication.

6.5.30 Error 42 Lag error

Details lag errors during positioning, jog mode, and standard operations.

6.5.31 Fault 46 Safety card

Covers safety card faults like no response, invalid variant, communication timeouts, and warnings.

6.5.32 Fault 47 Supply unit

Details supply unit faults, including warnings, standard faults, critical faults, and module bus errors.

6.6 Fault at the master module UHX45A/MDM90A

Describes faults related to the master module, specifically when not connected to voltage.

6.7 Responses to error acknowledgement

Explains error acknowledgement for power supply and axis modules, including software and hardware resets.

6.8 Fault responses

Details default fault responses like no response, warning, and application stop, as well as parameterizable faults.

Service

7.1 Electronics Service by SEW‑EURODRIVE

Instructs to contact SEW-EURODRIVE Service for unresolved faults and specifies information to provide.

Technical Data

8.2 General technical data

Lists general technical data for MOVIDRIVE® modular inverters, including interference, temperature, environmental, and protection class details.

8.3 Technical data of MDP power supply modules

Provides detailed performance data for MDP90A power supply modules, including input, output, and general specifications.

8.3.1 Performance data

Lists performance data for MDP90A modules by type, size, power, input, output, connections, and general specs.

8.4 Technical data for MDA and MDD axis modules

Presents technical data for MDA and MDD axis modules, including performance data and electronics data.

8.4.1 MDA performance data

Lists performance data for MDA single-axis modules by type, size, input, output, connections, and general specs.

8.4.2 MDD performance data

Provides performance data for MDD double-axis modules by type, size, input, output, connections, and general specs.

8.4.4 Electronics data – Drive safety functions

Shows technical data for drive safety functions (STO) including input voltage range and response times.

8.6 Dimension sheets of the modules

Contains dimension drawings for power supply modules (MDP90A), axis modules (MDA/MDD), and master modules.

8.7 Technical data of the cards

Details technical data for option cards like CIO21A/CID21A, CES11A, and safety cards.

8.7.3 Safety cards CS..A

Provides technical data for safety cards CS..A, focusing on safe digital inputs.

8.9 Technical data of braking resistors, filters and chokes

Details technical data for braking resistors, filters, and chokes, including UL/cUL approval and protection devices.

8.9.1 Braking resistors type BW.../BW...-T

Describes BW.../BW...-T braking resistors, their protection devices, and UL/cUL approval.

8.9.2 TCB thermal circuit breaker option

Details technical data for TCB thermal circuit breakers, including setting ranges and UL/cUL approval.

8.9.3 Line filter

Provides technical data for line filters, including nominal voltage/current, temperature, and assignment to inverters.

Functional safety

9.2 Integrated Safety Technology

Describes the safety technology, its development, testing, and safety requirements (SIL 3, PL e).

9.2.2 Safety concept

Explains the drive safety function 'Safe Torque Off' and its implementation with external controllers.

9.2.4 Drive safety functions

Details drive safety functions like STO (Safe Torque Off) and SS1(c) (safe stop 1) with their sequences.

9.3 Safety Conditions

Outlines mandatory requirements for safety-related applications: approved devices, installation, controller, startup, and operation.

9.3.3 Requirements on the external safety controller

Details requirements for external safety controllers/relays, including safety class, wiring, and fault detection.

9.4 Connection variants

Provides general information on connection variants and shows connection X6 terminal for STO on axis modules.

9.5 Safety characteristics

Presents characteristic values for safety functions like PL, SIL, PFH, service life, and safe state.

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