3. Exhaust black smoke (bad combustion)
2) Nozzle with bad atomization or leak fuel
3) Fuel delivery too late
1) Reduce the load.
2) Adjust or replace the nozzle.
3) Adjust the fuel delivery advance angle.
4) Clean air filters and air intake pipe or
replace filter cartridge.
5) Adjust the fuel delivery.
H: FUEL INJECTION PUMP OUT OF ORDER
Trouble Cause Remedy
1) Delivery valve burn out or with dirt
2) Delivery valve spring or plunger spring deformed or broken.
3) Adjusting arm broken down.
4) Adjusting arm and fork jammed
5) Delivery pump stem jammed
3) Tighten the adjusting arm.
4) Inspect and repair it.
5) Inspect and repair it.
2. Fuel injection pump supply fuel all the time ,causes running away of
the engine.
1) Adjusting arm and fork jammed
2) Adjusting arm come down.
3) Governor sleeve burn out because of bad lubrication.
4) Pulling bar stroke not enough.
6) Pulling bar spring come down
1) Inspect and repair it.
2) Replace or tighten it.
3) Inspect and repair it.
3. Speed governing rate too high
1) Governing spring deformed or worn out.
2) Calibrator works too early.
4. Unsteady fuel delivery.
2) Delivery pump damaged.
1) Discharge air or water.
3) Replace plunger spring.
5. Unsteady operating of the engine
1) Governor internal friction too high.
2) Camshaft axial clearance too big
3) Governing spring deformed or rigidity too small
5) Add lub.oil as requirement
6. Insufficient fuel supply,
1) Pump element or delivery valve worn out.
2) Calibrator out of order.
7. Uneven fuel delivery of each cylinder
2) Plunger spring broken,
3) Delivery valve or nozzle with dirt.