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Sharp KB-6524PSY

Sharp KB-6524PSY
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KB-6524PSY
KB-6525PSY
THIS SERVICE MANUAL IS FOR MODELS USING THE STANDBY POWER CIRCUIT.
MODELS NOT USING STANDBY POWER, PLEASE REFER TO SERVICE MANUAL:
(KB-6524PS & KB-6525PS) - S19M304KB6524
S19M304KB6524Y
KB-6525PSY
MICROWAVE DRAWER
MODELS
SERVICE MANUAL
TABLE OF CONTENTS
Page
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO
AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY .....................INSIDE FRONT COVER
BEFORE SERVICING ....................................................................................................... INSIDE FRONT COVER
WARNING TO SERVICE PERSONNEL .................................................................................................................3
MICROWAVE MEASUREMENT PROCEDURE .....................................................................................................4
FOREWORD AND WARNING ...............................................................................................................................5
PRODUCT SPECIFICATIONS ............................................................................................................................... 6
SCHEMATICS ......................................................................................................................................................10
TROUBLESHOOTING GUIDE..............................................................................................................................11
TEST PROCEDURES .......................................................................................................................................... 13
MICROWAVE DRAWER DISASSEMBLY .............................................................................................................25
WIRING DIAGRAMS ............................................................................................................................................32
PARTS LIST .........................................................................................................................................................33
PACKING AND ACCESSORIES ..........................................................................................................................38
This document has been published to be used for after sales service only. The contents are subject to change without notice.
SHARP ELECTRONICS CORPORATION
KB-6524PSY
In the interest of user-safety the unit should be restored to its original condition and only parts identical to those specified
should be used.
WARNING TO SERVICE PERSONNEL:
This service manual is intended for use by persons having electrical and mechanical training and a level of
knowledge of these subjects generally considered acceptable in the appliance repair trade. Sharp Electronics
Corporation cannot be responsible, nor assume any liability, for injury or damage of any kind arising from the
use of this manual.
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Sharp KB-6524PSY Specifications

General IconGeneral
BrandSharp
ModelKB-6524PSY
CategoryLCD Drawer
LanguageEnglish

Summary

Servicing Precautions and Exposure Prevention

Microwave Exposure Prevention

Detailed steps to avoid excessive microwave energy exposure during service.

Service Personnel Warnings and Procedures

Electrical Shock Hazard Prevention

Critical warnings and procedures to prevent electrical shock during servicing.

Service Task Procedures

Guidelines for before testing, during testing, and after repair.

Microwave Measurement Procedure

Leakage Test Requirements

Specifications and equipment needed for microwave leakage tests.

Leakage Test Preparation and Execution

Steps for preparing the oven and conducting the leakage test.

Foreword and Safety

Manual Foreword

Introduction to the service manual and recommendations for service personnel.

Critical Safety Advisories

Critical safety warnings regarding high voltage and microwave radiation.

Microwave Drawer Specifications

Electrical and Performance Specs

Details on power requirements, output, and operating frequency.

Physical Dimensions and Control Features

Information on cavity, external dimensions, and control system features.

Safety Standards Compliance

Overview of safety standards the appliance meets.

General Information

Grounding and Electrical Guidelines

Instructions for proper grounding and electrical connections.

Oven Component Diagram

Visual representation of oven components and control panel layout.

Operation and Cooking Modes

Operating Sequence Overview

Step-by-step explanation of the oven's functional sequence.

Variable Power Cooking Settings

Explanation of power level settings (P-0 to P-90) and their time ratios.

Sensor Cooking Functionality

Humidity Sensor Operation

How the humidity sensor operates to control cooking.

Sensor Cooking Procedure

Procedure for initiating and performing sensor cooking.

Troubleshooting Guide

General Troubleshooting Advice

Important safety notes and procedures for troubleshooting.

Test Completion Procedures

Steps to follow after completing troubleshooting tests.

Component Test Procedures

Touch Control Panel Assembly Test

Testing procedures for keyboard and control units of the touch panel.

Switching Power Supply Test

Procedure to diagnose and test the switching power supply unit.

Component Test Procedures

Key Unit and Relay Tests

Procedures for testing the keyboard unit and control unit relays.

Component Test Procedures

Defrost and Fuse Tests

Procedures to test defrost function and PWB fuse.

Component Test Procedures

AH Sensor and Control Unit Diagnosis

Methods to determine if the AH sensor or control unit is defective.

Component Test Procedures

Control Unit Diagnosis

Detailed steps for diagnosing and testing the control unit.

Component Test Procedures

Magnetron and Output Power Tests

Tests for magnetron assembly and microwave output power measurement.

Thermal Cut-Out Test

Testing the thermal cut-out for proper operation and continuity.

Component Test Procedures

Interlock, Stop, and Monitor Switch Tests

Procedures to test secondary interlock, stop, and monitor switches.

Component Test Procedures

Monitor Fuse and Power Transformer Tests

Procedures for testing the monitor fuse and power transformer.

Component Test Procedures

Noise Filter and Rectifier Tests

Procedures for testing the noise filter and high voltage rectifier.

Component Test Procedures

Capacitor and Switching Power Supply Tests

Procedures for testing the high voltage capacitor and switching power supply.

Humidity Sensor Circuit Details

Humidity Sensor Structure and Operation

Description of the humidity sensor's components and operational mechanism.

Detector Circuit Functionality

How the detector circuit interfaces with the LSI for cooking control.

Component Handling and Wiring Safety

High Voltage Component Safety

Critical warnings about high voltage hazards during component handling.

Wiring Safety Precautions

Precautions to prevent electric shock when working with wiring.

Microwave Drawer Disassembly

Drawer Assembly and Choke Removal

Steps to remove the drawer assembly and choke cover.

Door Support Angle Removal

Procedure for removing door support angles and slide rails.

Microwave Drawer Disassembly

Control Panel Frame Removal

Steps to remove the control panel frame and access the CPU board.

Switch Procedures

Switch Removal and Re-installation

Instructions for removing and reinstalling switches.

Switch Adjustment Procedures

Procedures for adjusting door sensing, interlock, and monitor switches.

Drawer and Slide Rail Procedures

Drawer Assembly and Choke Removal

Steps to remove the drawer assembly and choke cover.

Post-Assembly Checks and Alignment

Ensuring proper operation of switches and alignment after reassembly.

Door Latch Removal Procedure

Drawer Gear and Damper Procedures

Auto Drawer Gear RemovalInstallation

Procedure for removing and installing the auto drawer gear motor.

Rack Gear and Oil Damper Information

Information on rack gear replacement and oil damper function.

Stirrer Motor and Fan Removal

Stirrer CoverBlade Removal

Procedure to remove the stirrer fan cover and blades.

Stirrer Motor Removal

Steps for removing the stirrer motor.

Parts List - Key Categories

Electrical Parts List

List of electrical components with part numbers and quantities.

Cabinet Parts List

List of cabinet components with part numbers and quantities.

Control Panel Parts List

List of parts for the control panel assembly.

Parts List - Other Categories

Door Parts List

List of components specifically for the oven door.

Miscellaneous Parts List

List of various miscellaneous parts, labels, and hardware.

Packing Parts and Materials

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