EasyManua.ls Logo

Sharp RD-1230 - User Manual

Sharp RD-1230
99 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
RADIAL DRILLS
RD-1230 RD-1600 RD-2000
OPERATION MANUAL

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Sharp RD-1230 and is the answer not in the manual?

Sharp RD-1230 Specifications

General IconGeneral
BrandSharp
ModelRD-1230
CategoryDrill
LanguageEnglish

Summary

Safety Guidelines

Basic Safety Principles

Follow sophisticated/experienced personnel for operation and maintenance.

Transportation and Installation Precautions

Ensure solid floor, use proper lifting equipment, secure levers.

Operational Precautions

Do not remove guards, avoid wet hands, wear safety clothing, use masks.

Maintenance and Checking Precautions

Power off before maintenance, use authorized technicians for live work.

Warning Labels and Mark Introduction

Details and descriptions of various warning labels found on the machine.

General Specifications

Machine Life Expectancy

Calculated machine life based on standard operation and maintenance.

Machine Dimensions

Provides physical dimensions (A, B, C) for different models with diagrams.

Machine Description and Parts

Overview of the radial drill's purpose and identification of key components.

Model Specifications

Detailed specifications for TPR-1230H, TPR-1230, TPR-1600H, and TPR-2000H models.

Standard and Option Accessories

Lists included standard and optional accessories for the machines.

Operation Position and Noise Level

Describes the recommended operator position and measured noise levels during operation.

Preparation for Installation

Space and Room Requirements

Details floor requirements and spatial needs for machine installation and maintenance.

Environmental Requirements

Specifies ideal temperature, humidity, and location conditions for machine operation.

Power Supply Requirements

Outlines acceptable voltage, frequency, and power capacity for the machine.

Electrical System Calculations

Provides calculations for power capacity and requirements for different models.

Transportation and Installation

Disassembly and Packaging

Procedures for safely packaging the machine for transport, including crate base details.

Machine Weight and Gravity Center

Details machine weights and gravity center for different models to aid forklift use.

Moving the Machine with Forklift

Step-by-step guide and precautions for moving the machine using a forklift.

Installation Procedure

Steps for setting the machine onto fastening bolts, including tool requirements.

Level Adjusting

Instructions and tools for ensuring the machine is perfectly level after installation.

Electrical System Installation

Guidance on preparing wires and connecting the electrical system to the machine.

Post-Installation Testing

Procedures for testing the machine's functionality and safety after installation.

Operation

Operation Hardware Introduction (TPR-1230;1230 H)

Identifies and describes the control components for specific models.

Operation Hardware Introduction (TPR-1600 H;2000 H)

Identifies and describes the control components for specific models.

Safety Protective Device

Explains the function of the safety cover and limit switch system.

Switch Instructions (TPR-1230;1230 H Type I)

Detailed explanation of various switches and their functions for Type I models.

Switch Instructions (TPR-1230;1230 H Type II)

Detailed explanation of various switches and their functions for Type II models.

Switch Instructions (TPR-1600 H;2000 H)

Explains the function of switches for the TPR-1600H and TPR-2000H models.

Workpiece Clamping

Procedures for securely clamping workpieces using a vise or universal clamp.

Drilling Bit Installation and Change

Guides on how to assemble, disassemble, and change drill bits.

Power On and Off Procedures

Steps for safely turning the machine on and off, including emergency procedures.

Work Light Operation

Instructions for turning the work light on and off.

Cutting Fluids Control

Instructions for operating the cutting fluids system.

Arm Elevating Operation

Steps for elevating the machine's arm using the cross switch.

Gearbox Rotation

Procedures for rotating the gearbox left or right for different models.

Arm Forward;Backward Rotation

Instructions for moving the arm forward or backward.

Spindle Speed Change

Detailed guide on how to change the spindle speed using various levers and switches.

Automatic Feed Rate Adjustment

Tables and steps for setting the automatic feed rate for different models.

Depth Preset for Power Feed

Instructions on how to preset the depth for the automatic power feed.

Spindle and Threading Operations

Procedures for operating the spindle and performing threading operations.

Work Table Assembly;Disassembly

Steps for assembling and disassembling the machine's work table.

Cutting Fluids for Materials

Recommendations for cutting fluids based on the material being processed.

Adjustment

General Adjustment Needs

Explains why and which parts of the machine may require adjustment over time.

Arm Clamping Lever Adjustment (TPR-1230;1230 H)

Detailed steps for adjusting the arm clamping lever on TPR-1230/1230H models.

Arm Clamping Lever Adjustment (TPR-1600 H;2000 H)

Detailed steps for adjusting the arm clamping lever on TPR-1600H/2000H models.

Clamping Device Tightness Adjustment

Procedures for adjusting the tightness of the clamping device for different model groups.

Gearbox and Arm Rail Backlash Adjustment

Instructions for adjusting backlash between the gearbox and arm rail.

Hydraulic Pressure Adjustment

Guide to checking and adjusting the machine's hydraulic pressure.

Clutch Adjustment (TPR-1600 H;TPR-2000 H)

Steps for adjusting the clutch on specific models when spindle rotation is an issue.

Maintenance

General Maintenance Overview

Emphasizes the importance of maintenance for machine longevity and ease of use.

Daily Cleaning Procedures

Steps for cleaning the machine, including using oil-dipped rags.

Cleaning Iron Filings

Specific instructions for safely removing iron filings from the machine.

Lubrication Schedule

Details lubrication points, oil types, and frequency for daily maintenance.

Arm Elevating Motor Oil Change

Step-by-step guide to changing the oil in the arm elevating motor's speed reduction unit.

Gearbox Oil Change

Instructions for changing the oil inside the machine's gearbox.

Hydraulic Oil Change

Procedures for draining and refilling hydraulic oil in the hydraulic pump.

Cutting Fluids Replacement

Steps for replacing cutting fluids and recommendations for different materials.

Maintenance and Replacement Periods

A table outlining recommended periods for various maintenance tasks and fluid replacements.

Waste Disposition

Guidance on the proper disposal of waste materials generated from machine use.

Troubleshooting

Spindle Overload and Relay Jump Issues

Identifies causes and solutions for spindle overload and relay tripping.

Spindle Overload and Fuse Burnout Issues

Explains causes and solutions for spindle overload leading to fuse burnout.

Drill Bit Breakage

Steps to take if a drill bit breaks during operation.

Screw Tap Breakage

Procedures to follow if a screw tap breaks during threading.

Person Entanglement

Critical safety steps to take if a person becomes entangled with the machine.

Annex

Electrical Circuit Diagrams

Provides circuit diagrams for TPR-1230H, TPR-1230, TPR-1600H, and TPR-2000H models.

Electrical Main Parts Lists

Lists main electrical components for TPR-1230H, TPR-1230, TPR-1600H, TPR-2000H models.

Hydraulic System Diagram (RD1600)

Illustrates the hydraulic system for the RD1600 model, detailing pressure settings.

Hydraulic System Parts List (TPR-1600 H;2000 H)

Lists the main components of the hydraulic system for specific models.

Related product manuals