Shop fox W1824 User Manual

OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 3/11)
MODEL W1824
10" HYBRID TABLE SAW
w/EXTENSION TABLE
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © MAY, 2011 BY WOODSTOCK INTERNATIONAL, INC. REVISED DECEMBER, 2013 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#13886JBTS
232857

Shop fox W1824 Specifications

General

Type	Hybrid Table Saw
Blade Diameter	10 inches
Maximum Depth of Cut at 45 Degrees	2-1/4 inches
Maximum Rip Capacity Left of Blade	12 inches
Arbor Size	5/8 inches
Maximum Rip Capacity Right of Blade	30 inches
Dust Port	4 inches
Maximum Depth of Cut at 90 Degrees	3-1/8 in.
Table Size	20 x 27 inches

Summary

Introduction

Woodstock Technical Support

Provides information on obtaining technical assistance for the machine.

Controls and Features

Identifies and describes the main controls and features of the table saw.

Machine Specifications

Details the technical specifications and dimensions of the table saw.

Machine Specifications

Product Dimensions

Lists the physical dimensions and weight of the table saw.

Shipping Dimensions

Details the dimensions and weight of the machine's shipping cartons.

Electrical System

Circuit Requirements

Specifies the power supply circuit requirements for safe operation.

Full-Load Current Rating

Defines and lists the full-load current rating for different voltages.

Circuit Requirements for 220V (Prewired)

Details the circuit needs for the machine's prewired 220V configuration.

Circuit Requirements for 110V

Outlines the circuit requirements for converting the machine to 110V.

Grounding Requirements

Explains the importance and procedures for proper machine grounding.

Extension Cords

Provides guidance and warnings regarding the use of extension cords.

Voltage Conversion

Details the process for converting the machine from 220V to 110V.

Setup Procedures

Unpacking the Machine

Instructions for safely unpacking the table saw upon arrival.

Tools and Materials Needed for Setup

Lists items required for the setup process that are not included with the machine.

Component Inventory

Lists all components shipped with the machine for inventory and verification.

Machine Placement Considerations

Discusses factors like floor load, working clearances, and lighting for optimal placement.

Initial Machine Cleaning

Guides on cleaning the machine to remove shipping grease safely.

Machine Assembly

Step-by-step instructions for assembling the table saw.

Dust Collection Setup

Guidance on connecting the dust collection system to the saw's dust port.

Test Run Procedure

Steps to verify the machine operates correctly after assembly.

Recommended Adjustments

Highlights key adjustments to verify for safe and accurate operation.

Operations Overview

General Operation Notes

General advice and safety warnings for operating the machine.

Basic Controls Identification

Identifies and explains the basic controls of the table saw.

Typical Operation Sequence

Outlines the general steps for performing a typical cutting operation.

Workpiece Inspection Criteria

Details what to inspect on workpieces before cutting for safety and quality.

Understanding Non-Through and Through Cuts

Explains the difference between non-through and through cuts and their safety implications.

Blade Requirements and Selection

Details blade size requirements and guides selection for various cut types.

Dado Blades Explained

Describes stacked dado blades and wobble dado blades for cutting grooves.

Blade Installation

Disconnecting Power

Emphasizes disconnecting power before installing the blade.

Removing Table Insert and Guard

Steps for removing the table insert and blade guard/riving knife.

Installing the Blade and Components

Guides on pushing the arbor lock, installing the blade, and tightening the arbor nut.

Blade Guard Assembly

Guard Function and Safety

Explains the purpose of the clear guard for visibility and safety.

Spreader Function and Safety

Describes the spreader's role in preventing kickback and protecting hands.

Blade Guard and Spreader Installation

Step-by-step instructions for installing the blade guard and spreader.

Anti-Kickback Pawl Function

Explains how anti-kickback pawls prevent workpiece movement during kickback.

Disabling and Enabling Pawls

Instructions for disabling and re-enabling the anti-kickback pawls.

Blade Guard Usage Guidelines

Guidance on when to use or not use the blade guard for different cuts.

Riving Knife

Riving Knife Function

Explains how the riving knife prevents workpiece pinching and kickback.

Riving Knife Installation

Refers to the blade guard assembly installation for riving knife mounting.

Riving Knife Usage Guidelines

Details when to use or not use the riving knife for various cutting operations.

Ripping Cuts

Ripping Definition and Preparation

Defines ripping and describes workpiece preparation and safety checks.

Ripping Procedure

Step-by-step guide for performing a rip cut safely.

Crosscutting

Crosscutting Definition

Defines crosscutting and its application in woodworking.

Crosscutting Procedure

Step-by-step guide for performing a crosscut using the miter gauge.

Miter Cuts

Miter Cut Definition

Defines a miter cut as an angled crosscut.

Miter Cut Procedure

Steps for performing a miter cut using the miter gauge.

Blade Tilt Cuts Explained

Describes the use of blade tilt for bevels, compound miters, and chamfers.

Dado Cutting

Dado Definition and Inserts

Explains what a dado is and the requirement for a dado table insert.

Dado Blade Installation

Instructions for installing a dado blade system according to manufacturer guidelines.

Cutting Dados with a Dado Blade

Safety warnings and procedures for cutting dados with a dado blade.

Dado Cutting Procedure with Dado Blade

Detailed steps for performing a dado cut using a dado blade.

Cutting Dados with Standard Blade

Standard Blade Dado Cutting Preparation

Details preparation steps and blade choice for cutting dados with a standard blade.

Standard Blade Dado Cutting Procedure

Step-by-step instructions for cutting dados using a standard saw blade.

Rabbet Cutting

Rabbet Definition and Preparation

Defines a rabbet cut and describes setup for using a sacrificial fence.

Cutting Rabbets with a Dado Blade

Procedures and safety advice for cutting rabbets using a dado blade.

Cutting Rabbets with Standard Blade

Standard Blade Rabbet Cutting Preparation

Preparation steps and safety for cutting rabbets with a standard blade.

Standard Blade Rabbet Cutting Procedure

Step-by-step guide for performing rabbet cuts using a standard blade.

Resawing

Resawing Recommendation and Risks

Advises against resawing on a table saw due to difficulty and danger.

Making a Resaw Barrier

Instructions on building a resaw barrier for workpiece support.

Auxiliary Fence for Resawing

Explains the need for and construction of an auxiliary fence for resawing tall workpieces.

Performing Resawing Operation

Detailed steps for safely performing resawing operations on the table saw.

Shop-Made Safety Accessories

Featherboard Functionality

Explains how featherboards improve safety and workpiece control.

Making a Featherboard

Provides instructions and materials needed to create a featherboard.

Mounting Featherboards

Guides on how to mount featherboards using clamps or the miter slot.

Push Sticks

Push Stick Safety and Usage

Explains the importance of push sticks for hand safety and proper feeding.

Making a Custom Push Stick

Provides a template and instructions for creating a shop-made push stick.

Push Blocks

Push Block Safety and Usage

Explains how push blocks enhance safety and workpiece control during cuts.

Making a Custom Push Block

Provides a template and instructions for making a shop-made push block.

Narrow-Rip Auxiliary Fence and Push Block

Specialty Jig Benefits

Discusses the benefits of specialty jigs for safety and consistency.

Making a Narrow-Rip Push Block

Instructions for constructing a push block designed for narrow rip cuts.

Using Auxiliary Fence and Push Block

Guides on how to use the auxiliary fence and push block for narrow rip cuts.

Outfeed and Support Tables

Benefits of Outfeed Tables

Explains how outfeed tables improve safety and ease of use by supporting workpieces.

Benefits of Support Tables

Describes how support tables aid in safely cutting large workpieces.

Crosscut Sled

Crosscut Sled Benefits

Highlights how a crosscut sled improves accuracy and safety for crosscutting.

Table Saw Accessories

Heavy-Duty Mobile Base (D2057)

Describes a mobile base for stable and portable machine mounting.

1 HP Dust Collector (W1727)

Details the specifications of a 1 HP dust collector for dust management.

Roller Table (D2271)

Describes a roller table for workpiece support during cutting operations.

Board Buddy Pairs

Describes Board Buddy pairs for maintaining feeding pressure and anti-kickback.

Shop Fox Featherboard (D3096)

Featherboards to reduce kickback and ensure consistent feeding.

Shop Fox Push Stick (D3122)

Safety item to keep hands away from blades and maintain workpiece control.

Board Straighteners (D3119)

Devices to attach crooked edges for cutting straight lines.

Maintenance Schedule and Cleaning

Daily, Weekly, and Monthly Checks

Outlines routine checks for blades, bolts, cords, guards, and belt tension.

Machine Cleaning Procedures

Guides on cleaning the table saw, including specific warnings about solvents and rust.

Lubrication Points and Procedures

Details lubrication for trunnion slides, worm gears, bull gears, and leadscrews.

Service and Adjustments

General Service Information

Introduces common service adjustments and provides contact info for further assistance.

Belt Service and Tensioning

Explains how to tension and replace the drive belt.

Replacing the Drive Belt

Step-by-step instructions for replacing the ribbed V-belt.

Tilt Stop Collars Adjustment

Setting 90° Stop Collar

Procedures for setting the 90° blade tilt stop collar accurately.

Setting 45° Stop Collar

Procedures for setting the 45° blade tilt stop collar accurately.

Miter Slot to Blade Parallelism

Checking Blade Parallelism

Describes how to measure and check blade parallelism to the miter slot.

Adjusting Table for Parallelism

Details how to adjust the table to achieve miter slot to blade parallelism.

Spreader or Riving Knife Alignment

Checking Alignment with Blade

How to check if the spreader/riving knife is aligned with the blade.

Adjusting Alignment

Procedures for adjusting the spreader/riving knife mounting position.

Adjusting Bent Spreader/Riving Knife

Instructions for straightening or replacing a bent spreader or riving knife.

Fence Adjustments

Height and Squareness Adjustment

How to adjust fence height off the table and ensure squareness.

Parallelism & Clamping Pressure Adjustment

Procedures for aligning fence parallelism and adjusting clamping pressure.

Optional Offset Fence Adjustment

Describes how to set a slight offset for the fence for kickback prevention.

Miter Gauge Adjustments

Checking/Setting 90° Stops

Procedures for setting the 90° stops on the miter gauge.

Checking/Setting 45° Stops

Procedures for setting the 45° and 30° stops on the miter gauge.

Electrical Safety Instructions

Shock Hazard Warnings

Warnings about the dangers of working with electricity and handling wiring.

Qualified Electrician Requirement

Emphasizes that only qualified electricians should perform wiring tasks.

Wire Connection and Component Integrity

Importance of tight connections and undamaged wires/components for safety.

Motor Wiring and Modifications

Notes on motor wiring diagrams and risks of modifications.

Capacitor/Inverter Safety

Safety advice regarding stored electrical charges in capacitors.

Electrical Requirements Compliance

Reminder to follow manual's electrical requirements for power connection.

Wiring Diagram

110 VAC Plug Configuration

Shows the wiring for the 110V 5-20 plug and its connection.

220 VAC Plug Configuration

Shows the wiring for the 220V 6-20 plug and its connection.

Switch Box Wiring

Details the internal wiring of the ON/OFF switch box.

Motor Wiring (110V/220V)

Diagrams for rewiring the motor for 110V or using the prewired 220V setup.

Location of Electrical Components

Identifies the locations of motor capacitors, junction box, and switch.

Troubleshooting Common Issues

Machine Does Not Start or Breaker Trips

Lists causes and corrective actions for startup problems or tripped breakers.

Machine Stalls or is Under-Powered

Addresses issues like fast feed rates, unsuitable materials, or belt slipping.

Machine Vibration or Noisy Operation

Troubleshooting steps for vibration, noise, loose components, or bearing issues.

Blade Alignment and Tilt Issues

Solutions for blades misaligned with slots/fence or not reaching 90°/45°.

Workpiece Binding or Burning

Corrective actions for issues causing binding or burning during cuts.

Parts Breakdown

Cabinet and Table Components

Lists and illustrates parts related to the main cabinet and table assembly.

Trunnion and Switch Components

Illustrates and lists parts for the trunnion and switch mechanisms.

Trunnion and Switch Parts List

Detailed part numbers and descriptions for trunnion and switch components.

Blade Guard Parts

Blade Guard Assembly Components

Illustrates and lists all parts of the blade guard assembly.

Fence, Rails, and Miter Gauge Parts

Fence, Rails, and Miter Gauge Breakdown

Illustrates and lists parts for the fence, rails, and miter gauge assembly.

Fence, Rails, and Miter Gauge Parts List

Detailed part numbers and descriptions for fence, rails, and miter gauge.

Label Placement Guide

Safety and Identification Label Locations

Illustrates the placement of various safety and identification labels on the machine.

Warranty Information

Manufacturer's Limited Warranty

Details the two-year warranty period, coverage, and limitations.

Warranty Claim Procedure

Outlines the process for submitting a warranty claim, including return requirements.