Shop fox W1878 User Manual

OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 4/21)
MODEL W1878
9" BENCHTOP BANDSAW
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © MAY, 2021 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#21815MN Printed in China

Shop fox W1878 Specifications

General

Brand	Shop fox
Model	W1878
Category	Saw
Language	English

Summary

Introduction to the Bandsaw

Woodstock Technical Support

Provides contact information for technical assistance and troubleshooting.

Machine Specifications Overview

Product Dimensions

Details the physical size and weight of the bandsaw.

Shipping Dimensions

Outlines the dimensions and weight for shipping purposes.

Electrical Specifications

Lists power requirements, cord details, and plug type.

Motor Specifications

Specifies motor horsepower, phase, amps, speed, and type.

Main Bandsaw Specifications

Provides bandsaw size, cutting capacities, and blade speeds.

Blade Information

Details blade length, width range, and guide types.

Table Information

Describes table size, tilt capabilities, and fence features.

Construction Materials

Lists materials used for different parts of the bandsaw.

Other Related Information

Includes wheel diameter, dust port size, and origin.

Key Features Overview

Highlights key user-friendly features of the bandsaw.

Identification of Bandsaw Components

Bandsaw Controls and Features Identification

Illustrates and labels key controls and features of the bandsaw.

Controls & Components Explained

Power, Miter Gauge, and Fence Controls

Explains the ON/OFF switch, worklamp, fence, and miter gauge.

Guide Post Adjustment and Locking

Details the knobs for adjusting and locking the guide post.

Blade Tension and Tracking Adjustment

Describes the knobs for adjusting blade tension and tracking.

Table Tilt Adjustment Mechanism

Explains the mechanism for tilting the saw table.

Comprehensive Safety Guidelines

Safety Symbol Meanings

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols.

Standard Machinery Safety Instructions

General safety rules for operating machinery safely.

Apparel and Environmental Safety

Advises on appropriate clothing, footwear, and environmental conditions.

Dust, Hearing, and General Safety

Addresses risks from dust and noise, recommending protective gear.

Operational Safety Practices

Emphasizes using the machine as intended and maintaining balance.

Workplace and Guard Safety

Covers safety for onlookers and the importance of guards.

Machine Operation and Stability Safety

Stresses machine stability and warns against forcing or standing on it.

Maintenance and Cord Safety

Advises on inspecting for damage and proper cord handling.

Additional Bandsaw Safety

Specific safety precautions for bandsaw operation.

Blade Handling and Workpiece Safety

Guides on safe hand positioning and feeding small workpieces.

Blade Speed, Feed Rate, and Condition

Explains safe blade speed and consistent feed rate practices.

Blade Control and Jam Clearing

Covers safe blade handling and the safe clearing of debris.

Blade Guards and Replacement Safety

Instructions for blade replacement and guide height.

Cutting Techniques and Workpiece Support

Tips for safe cutting and proper workpiece support.

Material Safety for Cutting

Specifies suitable and unsuitable materials for cutting.

Electrical System Requirements

Circuit Requirements for Safe Operation

Details the necessary power supply circuit for safe operation.

Full-Load Current Rating Details

Specifies the amperage the machine draws during operation.

Grounding Requirements for Safety

Explains the importance and method of grounding the machine.

Extension Cord Usage Guidelines

Provides guidelines for using extension cords safely and effectively.

Setup and Assembly Procedures

Unpacking and Damage Check

Instructions for safely unpacking the machine and checking for damage.

Required Setup Tools and Materials

Lists tools and materials required but not included for setup.

Inventory of Included Parts

Lists all parts included with the machine for inventory check.

Hardware Identification for Assembly

Illustrates and identifies various hardware components for assembly.

Machine Placement and Mounting

Workbench Load Capacity

Advises on the workbench's capacity to support the machine's weight.

Optimal Placement Location Selection

Guides on selecting an appropriate location for the bandsaw.

Bench Mounting Methods

Details methods for securely mounting the bandsaw to a workbench.

Assembly Instructions

Table and Trunnion Assembly Steps

Step-by-step instructions for mounting the table and trunnion assembly.

Aligning Table Perpendicularity

Guides on aligning the table perpendicular to the blade.

Fence Rail Installation Guide

Instructions for installing the fence rail onto the table.

Fence Assembly and Securing Mechanism

Details attaching the fence to the rail and securing it.

Storage Hook and Rubber Feet Installation

Instructions for installing the storage hook and rubber feet.

Adjustment Procedures Overview

Understanding Blade Tracking

Explains the concept of blade tracking and its importance.

Wheel Alignment Principles

Illustrates proper wheel alignment (parallel and coplanar).

Blade Tracking Adjustment Procedure

Step-by-step guide to adjust the bandsaw blade tracking.

Dust Collection System Setup

Recommended CFM and Hose Connection

Specifies required CFM and how to connect a dust collection hose.

Test Run Procedure

Performing Machine Test Run

Outlines the procedure for testing machine functionality after assembly.

Blade Tensioning Methods

Flutter Method for Blade Tensioning

Describes a method for tensioning the bandsaw blade using flutter.

Deflection Method for Blade Tensioning

Details an alternative method for tensioning the blade based on deflection.

Blade Bearing Adjustments

Blade Support Bearing Adjustment Guide

Explains how to adjust support bearings for proper blade contact.

Blade Guide Bearing Alignment Procedure

Details the process for adjusting blade guide bearings.

Table and Fence Calibration

Aligning Miter Slot with Blade

Guides on aligning the miter slot parallel to the blade for accurate cuts.

Aligning Fence with Miter Slot

Explains how to align the fence parallel to the miter slot.

Bandsaw Operations Guide

General Operation Overview

Provides a basic understanding of how to use the machine for typical operations.

Types of Cuts and Basic Tips

Lists cut types and offers fundamental advice for safe operation.

Workpiece Inspection for Safety

Details what to inspect on workpieces before cutting.

Switch Disabling for Safety

Instructions on how to disable the switch for safety when unattended.

Setting Upper Blade Guide Height

Explains how to adjust the upper blade guide to the correct height.

Table and Blade Selection

Tilting Table Mechanism

Describes how to tilt the table for angled or beveled cuts.

Choosing the Right Bandsaw Blade

Guides on choosing blades based on length, width, and cutting type.

Blade Characteristics and Care

Main Blade Tooth Styles Explained

Illustrates and describes Raker, Skip, and Hook tooth styles.

Tooth Pitch, Blade Care, and Breakage

Explains tooth pitch (TPI), blade care, and common breakage causes.

Blade Changing Procedure

Blade Replacement Steps

Step-by-step guide for safely changing the bandsaw blade.

Bandsaw Operation: Ripping

Making a Rip Cut Safely

Instructions for performing rip cuts on the bandsaw.

Bandsaw Operations: Crosscutting and Resawing

Performing Crosscuts

Details the procedure for making crosscuts using the miter gauge.

Resawing Techniques and Blade Choice

Explains resawing and considerations for blade selection.

Advanced Cutting Techniques

Cutting Curves Safely

Provides tips for cutting curves, including relief cuts.

Performing Stacked Cuts

Guides on cutting multiple workpieces stacked together.

Accessories and Replacement Parts

Available Bandsaw Accessories

Lists available accessories for the bandsaw.

62-Inch Replacement Blade Guide

Lists available replacement blade models with specifications.

Maintenance Schedule

Ongoing and Monthly Maintenance Checks

Lists regular checks for loose parts, blade, wires, and other conditions.

Cleaning and Lubricating the Bandsaw

Instructions for cleaning the machine and lubricating relevant parts.

Redressing Rubber Tires for Performance

Explains how to redress worn rubber tires for better performance.

Service and Adjustments

General Service Contact Information

Contact information for additional service needs.

Checking and Adjusting Belt Tension

How to check and adjust the drive belt tension.

Drive Belt Tensioning Procedure

Step-by-step procedure to properly tension the drive belt.

Drive Belt Replacement Procedure

Instructions for safely replacing the drive belt.

Wheel Alignment and Adjustments

Checking Bandsaw Wheel Alignment

Guides on how to check if the bandsaw wheels are aligned.

Shimming Bandsaw Wheels for Alignment

Details the process of shimming a wheel to achieve coplanarity.

Lateral Wheel Alignment Adjustment Steps

Explains how to adjust the lower wheel shaft for lateral alignment.

Blade Lead Correction

Procedures to Correct Blade Lead

Procedures to correct blade wandering off the cut line.

Troubleshooting Common Problems

Motor and Electrical Troubleshooting

Lists common motor and electrical issues and their solutions.

Operations Troubleshooting: Blade Issues

Addresses issues like blade breakage, dulling, and cracking.

Operations Troubleshooting: Workpiece & Table

Covers problems with workpiece finish and table tilt.

Operations Troubleshooting: Miter Slot & Tracking

Troubleshoots miter slot binding and incorrect blade tracking.

Operations Troubleshooting: Cut & Dulling Issues

Solutions for crooked cuts, blade lead, and premature dulling.

Operations Troubleshooting: Blade Deformation & Sawdust

Addresses blade deformation/cracking and sawdust buildup.

Electrical Safety Instructions

General Electrical Safety Precautions

Outlines essential safety measures when working with electrical systems.

Wiring Diagram and Components

Presents the wiring diagram and location of electrical components.

Electrical Component Location Overview

Shows the physical location of electrical components for reference.

Parts Identification

Main Bandsaw Parts Diagram

An exploded view diagram of the bandsaw with numbered parts.

Main Parts List for Bandsaw

A detailed list of all parts with their corresponding numbers and descriptions.

Main Parts List Continuation

Continues the detailed list of parts and their references.

Labels and Cosmetics

Label Identification and Placement Guide

Shows locations of various labels and their meanings.

Warranty Information

Shop Fox Bandsaw Warranty Terms

Details the warranty terms, duration, and registration process.