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Siemens LMG22.130A27 - User Manual

Siemens LMG22.130A27
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Landis & Staefa Division CC1N7421E December 04, 1998 1/16
7
421
Burner Controls LMG2...
Burner controls for the supervision of single- or two-stage forced draught gas or
gas / oil burners of small to medium capacity (typically up to 350 kW) in
intermittent operation.
The burner controls are certified to EN 230 and EN 298.
They carry the CE mark based on the directives for gas appliances and
electromagnetic compatibility.
The LMG2... and this data sheet are intended for use by OEMs which integrate the
burner controls in their products.
Burner controls of the LMG2... range are used for startup and supervision of single- or
two-stage gas or gas / oil burners in intermittent operation.
The flame is supervised with a detector electrode or UV flame detector QRA... (with
ancillary unit AGQ2...A27).
LMG21... / LMG22... in the same housing replace burner controls LGB21... / LGB22...
(refer to «Type summary») and, with the help of the respective adapters, burner controls
LFI7... and LFM1... (refer to «Ordering»).
Application-specific features
Detection of undervoltages
Air pressure supervision with function check of air pressure monitor during startup
and operation
Electric remote reset
Indication of error code and flame signal by means of LEDs in the lockout reset button
Precise program times thanks to digital processing of signals
Available versions
LMG21... / LMG22... For unlimited burner capacities (output on startup 120 kW)
Locking in the event of loss of flame during operation
LMG25... For burner capacities 120 kW
Three repetitions in the event of loss of flame during
operation
ISO 9001
Use
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Summary

Burner Controls

Use

Overview of burner control applications, certifications, and intended use by OEMs.

Application-specific features

Key features include undervoltage detection, air pressure supervision, and remote reset.

Available versions

Details on different models like LMG21.../LMG22... and LMG25... with their specific capacities.

Warning notes

Installation notes

Engineering and Mounting Notes

Electrical connection of ionization current and UV detectors

Plug-in base

Description of the plug-in base design, terminals, and cable entry options.

Type summary

Technical data

Flame supervision with detector electrode

Flame supervision with AGQ2...A27 and UV detector QRA...

Ancillary unit AGQ2...A27

Details on the UV ancillary unit AGQ2...A27 and its use with LMG2... burner controls.

Functions

Startup and Operation

Covers prerequisites, undervoltage, intermittent operation, and polarity protection.

Fault Handling and Reset

Details fault program sequence, lockout conditions, and reset procedures.

Connection diagram LMG21...; LMG25...

Application examples

Examples for controlling actuators in two-stage or modulating burners.

Connection diagram LMG22...

Application examples

Examples for controlling actuators in two-stage or modulating burners.

Other application examples

Operating concept

Diagnosis of cause of fault

Procedure to diagnose faults using LED blink codes on the burner control.

Error code table

Table listing blink codes and their corresponding fault causes.

Interrogation of flame establishment time

Diagnostics table

Table correlating blink codes with flame establishment times.

Internal diagram

Dimensions

Plug-in base

Dimensional drawings and specifications for the plug-in base.

Ancillary unit AGQ2...A27

Dimensional drawings for the AGQ2...A27 ancillary unit.

Summary

Burner Controls

Use

Overview of burner control applications, certifications, and intended use by OEMs.

Application-specific features

Key features include undervoltage detection, air pressure supervision, and remote reset.

Available versions

Details on different models like LMG21.../LMG22... and LMG25... with their specific capacities.

Warning notes

Installation notes

Engineering and Mounting Notes

Electrical connection of ionization current and UV detectors

Plug-in base

Description of the plug-in base design, terminals, and cable entry options.

Type summary

Technical data

Flame supervision with detector electrode

Flame supervision with AGQ2...A27 and UV detector QRA...

Ancillary unit AGQ2...A27

Details on the UV ancillary unit AGQ2...A27 and its use with LMG2... burner controls.

Functions

Startup and Operation

Covers prerequisites, undervoltage, intermittent operation, and polarity protection.

Fault Handling and Reset

Details fault program sequence, lockout conditions, and reset procedures.

Connection diagram LMG21...; LMG25...

Application examples

Examples for controlling actuators in two-stage or modulating burners.

Connection diagram LMG22...

Application examples

Examples for controlling actuators in two-stage or modulating burners.

Other application examples

Operating concept

Diagnosis of cause of fault

Procedure to diagnose faults using LED blink codes on the burner control.

Error code table

Table listing blink codes and their corresponding fault causes.

Interrogation of flame establishment time

Diagnostics table

Table correlating blink codes with flame establishment times.

Internal diagram

Dimensions

Plug-in base

Dimensional drawings and specifications for the plug-in base.

Ancillary unit AGQ2...A27

Dimensional drawings for the AGQ2...A27 ancillary unit.

Overview

The Siemens LMG2... series of burner controls are designed for the supervision of single- or two-stage forced draught gas or gas/oil burners. These controls are suitable for small to medium capacity burners, typically up to 350 kW, operating in an intermittent mode. They are certified to EN 230 and EN 298 standards and carry the CE mark, indicating compliance with directives for gas appliances and electromagnetic compatibility. This data sheet is intended for Original Equipment Manufacturers (OEMs) who integrate these burner controls into their products.

Function Description

The LMG2... series burner controls manage the startup and supervision of burners. Flame supervision is achieved using either a detector electrode or a UV flame detector (QRA...) in conjunction with an ancillary unit (AGQ2...A27).

Key application-specific features include:

  • Undervoltage Detection: The controls can detect undervoltage conditions.
  • Air Pressure Supervision: They incorporate a function check for the air pressure monitor during both startup and operation.
  • Electric Remote Reset: Allows for remote resetting of the control.
  • Error Code and Flame Signal Indication: LEDs integrated into the lockout reset button provide visual feedback for error codes and flame signals.
  • Precise Program Times: Digital processing of signals ensures accurate program timing.

Available Versions:

  • LMG21... / LMG22...: Designed for unlimited burner capacities (output on startup ≤ 120 kW). These versions initiate a lockout in the event of flame loss during operation.
  • LMG25...: Suitable for burner capacities ≤ 120 kW. This version allows for three repetitions in the event of flame loss during operation before initiating a lockout.

Mechanical Design

The LMG2... burner controls feature a plug-in design, similar to their predecessor, the LGB2... series. The housing is constructed from impact-proof, heat-resistant plastic. It accommodates a microcontroller with a PCB relay for load control, an electronic flame signal amplifier (for ionization), and a lockout reset button with integrated red fault indication lamp and green flame signal lamp.

The plug-in base (AGK11) is also made of impact-proof, heat-resistant plastic and is available with screw terminals. Cable entry options include from the front, laterally via cable gland holders (AGK65 or AGK66), or from below through two 16.2 mm diameter holes. The base features catches on the narrow sides that audibly click when the burner control is plugged in. To disengage, a screwdriver must be slightly tilted in the guiding slots, which then slightly lifts the burner control.

Important Technical Specifications

  • Operating Voltage: AC 230 V +10% / -15%
  • Mains Frequency: 50 Hz -6%...60 Hz +6%
  • Power Consumption: 12 VA
  • Primary Fuse: Max. 10 A (slow)
  • Degree of Protection: IP 40
  • Mounting Position: Optional
  • Max. Cable Length (Terminals 8 and 10): 20 m
  • Input Current (Terminal 12): Max. 5 A

Environmental Conditions:

  • Transport (IEC 721-3-2):
    • Climatic conditions: Class 2K2
    • Temperature range: -40...+60 °C
    • Humidity: < 95% r.h.
    • Mechanical conditions: Class 2M2
  • Operation (IEC 721-3-3):
    • Climatic conditions: Class 3K5
    • Temperature range: -20...+60 °C
    • Humidity: < 95% r.h.
    • Note: Condensation, formation of ice, and ingress of water are not permitted.

Terminal Ratings:

  • Terminal 3: Max. 2.7 A (15 A during max. 0.5 s) at cos φ ≥ 0.6; Max. 3 A at cos φ = 1
  • Terminals 4, 5, and 7: Max. 1.7 A at cos φ ≥ 0.6; Max. 2 A at cos φ = 1
  • Terminal 10: Max. 1 A at cos φ ≥ 0.6; Max. 1 A at cos φ = 1

Flame Supervision with Detector Electrode:

  • Detector Voltage (across terminals 1 and 2 or ground): AC 115...230 V (AC voltmeter Ri ≥ 10 MΩ)
  • Switching Thresholds (limit values):
    • Switching on (flame on): > DC 1 μA (DC ammeter, Ri ≤ 5 kΩ)
    • Switching off (flame off): < DC 0.5 μA (DC ammeter, Ri ≤ 5 kΩ)
  • Requested Sensor Current for Reliable Operation: ≥ 2 μA
  • Max. Short-Circuit Current (across terminals 1 and 2 or ground): AC 50 μA (AC ammeter, Ri ≤ 5 kΩ)

Usage Features

Prerequisites for Startup:

  • The burner control must be reset.
  • All contacts in the line must be closed.
  • The fan motor (M) or AGK25 must be connected.
  • The air pressure monitor (LP) must be in the idle position.
  • No undervoltage condition should exist.

Control Program in the Event of Fault:

  • If a fault occurs, all outputs are immediately deactivated (< 1 s).
  • Upon power restoration, a restart is made with the full program sequence.
  • If the operating voltage drops below the undervoltage threshold, a restart is made with the full program sequence.
  • Premature faulty flame signal during "t1" leads to lockout.
  • If the air pressure monitor (LP) contact has welded in the working position, startup is prevented, leading to lockout after 8.5 seconds.
  • If the air pressure monitor (LP) contact has welded in the idle position, lockout occurs at the end of "t10".
  • No air pressure on completion of "t10" leads to lockout.
  • If the burner does not ignite by the end of "TSA", lockout occurs.
  • If flame is lost during operation:
    • LMG21... / LMG22... will lockout.
    • LMG25... will allow three repetitions before lockout.

Resetting the LMG2...:

When a lockout occurs, the burner control can be immediately reset by depressing the lockout reset button for a minimum of 0.5 seconds and a maximum of 3 seconds.

Diagnosis of Cause of Fault:

After lockout, the red fault LED remains steady on. To diagnose the cause, press the lockout reset button for more than 3 seconds after a waiting time of more than 10 seconds. The red fault LED will then blink a specific code, which can be referenced in the error code table.

Interrogation of Flame Establishment Time:

This function measures the flame establishment time with ionization supervision (not available with AGQ2...). In the running position, the green flame signal LED is steady on. To read the flame establishment time, press the lockout reset button for more than 3 seconds. The green flame signal LED will then blink a code, which can be referenced in the diagnostics table as multiples of 0.4 seconds. The flame establishment time is the period from when "BV1" opens until the flame signal is first detected. This time is stored for one startup sequence and re-ascertained at the next startup. During interrogation, the fault status outputs are deactivated, the burner shuts down, and restarts only after a reset.

Maintenance Features

  • Installation and Commissioning: Must only be carried out by qualified staff.
  • Wiring Checks: Before any wiring changes, the burner control must be completely isolated from the mains supply. Wiring and all safety functions must be checked.
  • Detector Cable Length: Observe permissible lengths (max. 20 m).
  • Ignition Cables: Always run ignition cables separately from the unit and other cables, maintaining the greatest possible distances.
  • Insulation Resistance: Minimum 50 MΩ between detector electrode and ground. Soiled detector electrode holders reduce insulation resistance.
  • Earthing: Earth the burner in compliance with relevant regulations; earthing the boiler alone is insufficient.
  • Polarity: LMG2... controls detect wrong polarity of live and neutral, initiating lockout at the end of "TSA".
  • Air Pressure Monitor: Check connecting wires for short-circuits (terminals 3, 6, and 11).
  • EMC: Check electromagnetic compatibility with adjacent components.
  • Actuators: Actuator running times must be matched to the burner control's program. An additional safety check of the burner with the actuator must be made.
  • Ionization Current Supervision (Non-earthed Neutral Networks): Terminal 2 must be connected to the earth conductor via an RC unit (part no. ARC 4 668 9066 0).
  • Maximum Switching Capacity: Do not exceed the maximum permissible switching capacity of the connection terminals.
  • No Mains Voltage Feedback: No mains voltage may feed back to the control's output terminals from an external supply or source.
  • Burners without Fan Motor: An AGK25 must be connected to terminal 3 of the burner control for reliable startup.
  • Neutral Conductor: For safety, feed the neutral conductor to the neutral distributor on the plug-in base (or terminal 2), and from there to the various devices (fan, ignition transformer, gas valves) or an external neutral distributor.
  • Ignition and Ionization Electrode Placement: Incorrect placement can lead to incorrect measurements.

Siemens LMG22.130A27 Specifications

General IconGeneral
Order NumberLMG22.130A27
Output TypeRelay
Communication ProtocolModbus RTU
Communication InterfaceRS-485
Protection ClassIP20
Mounting TypeDIN Rail
Mounting PositionAny
Flame DetectorNot Applicable
SeriesLMG
Supply Voltage24 V DC
Mains Frequency50/60 Hz
Fuse Rating2 A

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