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Siemens MJ-4A User Manual

Siemens MJ-4A
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Siemens Energy, Inc.
MJ-4A
(TM)
and MJ-4B
(TM)
Voltage Regulator
Control Panel
Installation and Operations Manual
Manual No. 21-115-527-023 rev02
Band
-
width
Voltage
Level
Time
Delay
Regulation Setting
Resis
-
tance
Reac
-
tance
+/-
Line Drop Compensation
VRC
VLC
U2
P2
Neutralite
Drag Hands
Alert
Reverse Power Flow
Remote Auto Inhibit
High Band
In Band
Low Band
Remote Disabled
Raise / Lower
Menu
External
Power
Off
(
By pass
Position
)
Normal
Accu/Stat MJ 4A
Voltage Limit Control
Voltage Reduction Control
Test
Reset
Ground 120 VAC 6.0A 6.0A0.75A Ground Voltage
Fuses
Load Voltage
(
unscaled
)
Max
Min
Change
Alert
Op
Count
Cancel
Reset
Mainte
-
nance
Save
Quick
Raise
Lower
Auto
Manual
Tap Control
Off
(
By pass
Position
)
Remote
/
Local
Tap Control Status
Off
(
By pass
Position
)
Data Port
External Sensing
Power

Table of Contents

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Siemens MJ-4A Specifications

General IconGeneral
BrandSiemens
ModelMJ-4A
CategoryControl Panel
LanguageEnglish

Summary

Control Panel Overview

Front Panel Layout

Diagram showing the physical arrangement of controls and indicators on the front panel.

Indicators and Display

Status lights and alphanumeric screen for displaying operational information.

Safety and Important Information

DANGER: Hazardous Voltage

Warning about death/injury from high voltage/moving parts.

QUALIFIED PERSON Definition

Defines qualifications for personnel performing maintenance.

Introduction

About This Manual

Explains the manual's purpose, scope, and structure.

Control Panel Features Overview

Overview of standard panel features like display, metering, data logging.

Control Panel Features

Metering and Data Logging

Presents operational data and maintains historical data for analysis.

Voltage Control Functions

Details Voltage Limit and Reduction Controls.

Power Flow Operation

Explains reverse power flow detection and modes.

Installation and Connectivity

Mounting Considerations

Details mounting on various regulators and LTCs.

Communications and Terminals

Supports comms and external control via terminals.

Using the Operator Panel

Front Panel Components

Describes indicators, display screen, and data access keys.

Data Display Methods

How to view data via menu or fast-path keys.

Operator Panel Navigation

Menu Selection Keys

Keys for navigating menus and changing setpoints/data.

Fast-Path Keys

Shortcuts to frequently used data items for quick access.

Viewing and Changing Data

Changing Data Items

Procedure for modifying data items using Change, Scroll, and Save keys.

Using Fast-Path Keys for Data

Using fast-path keys for data item access and modification.

Panel Indicators and Controls

Indicator LEDs

Explains status indicators like Alert, RPF, Band, Raise/Lower.

Control Keys

Explains U2 P2, Neutralite Test, Drag Hands Reset, Quick Key, Remote/Local, Auto/Manual keys.

Panel Switches and Modes

Power Switch and Tap Control Switches

Explains power switch positions and Auto/Manual switches/buttons.

Panel Connections and Protection

Bypass Switch Positions

Required switch settings before bypassing the regulator.

Binding Posts and Fuses

Details external source/calibration posts and fuses.

Terminal Connections Schematics

Power and Motor Control Terminal Contacts

Schematic of power and motor control terminal connections.

Data Port Configuration

Local Data Port Setup

Setting up the data port for PC or communications device connection.

Understanding and Accessing Data

Viewing Data Items

Methods to view data via menu selection or fast-path keys.

Understanding Menus

How MJ-4 Control Panel information is organized into menus.

Modifying Data Items

Changing Data Items

Procedure for modifying configuration and alphanumeric settings.

Using Fast-Path Keys for Data

Fast-Path Data Item Access

Using fast-path keys as shortcuts for data item access.

Setting Up the Control Panel

Setup Overview

Steps for customizing the control panel to environment and needs.

<CONFIGURE> Menu

Defines regulator and power distribution system configuration.

Control Panel Configuration Menus

Configuration Setup Details

Regulator Nameplate Examples

Shows typical Siemens regulator nameplates for configuration.

<CONFIGURE> Menu Parameters

TapChngr, Type, System, DeltaPwr

Details configuration parameters for regulator identification.

<CONFIGURE> Menu Parameters (Cont.)

Utility Polarity, Vprimary Max, U2 PT, P2 PT, CTratio

Details parameters for voltage and current transformer ratios.

<CONFIGURE> Menu Parameters (Cont. 2)

I Full Load, Power Flow Modes, Basis Volts

Details parameters for load current, power flow modes, and basis voltage.

<ADV CONFIGURE> Menu Parameters

Details parameters for meter voltage and current thresholds.

<ADV CONFIGURE> Menu Parameters (Cont.)

NeutOvRun, Meter Volts, I Threshold %

Details parameters for neutral overrun, meter scaling, and current threshold.

<ADV CONFIGURE> Menu Parameters (Cont. 2)

Time, Date, Demand Methods

Details parameters for setting time, date, and demand calculation methods.

<ADV CONFIGURE> Menu Parameters (Cont. 3)

Screen Time Out, Auto Variamp, Soft Variamp

Details parameters for screen timeouts and automatic variamp settings.

Activating Data Logging

Setting up Event and Interval Logs for status recording.

Data Logging and Security

Interval Logging Details

How interval logging occurs and data captured.

Password Security Overview

Overview of password protection system for data access.

Security System Setup

Setting Up the Security System

Procedures for entering, changing, and enabling/disabling passwords.

Communications Setup

Communications Definition

Setting up Local Data Port parameters like baud rate and parity.

Communications Module Configuration

Communications Module Setup Items

Details configuration items for the communications module.

Maintenance and Diagnostics

<MAINTENANCE> Menu

Accesses status and operations of tap changer contacts.

<DIAGNOSTICS> Menu

Accesses hardware configuration and internal test items.

Security System Configuration

System Key Management

Procedures for entering and changing the System Key.

Changing Passwords

How to change Level 1 and Level 2 passwords.

Password Entry and Management

Entering Passwords

Steps to enter passwords for access or to change them.

Maintenance and Diagnostics (Cont.)

<MAINTENANCE> Menu Details

Accesses status and operations of tap changer contacts.

<DIAGNOSTICS> Menu Details

Accesses hardware configuration and internal test items.

Panel Operation Procedures

Setting up the Quick Key

Customizing the Quick List for fast access to menu items.

Reading Control Panel Data

Source and Load Definitions

Defines 'Source' and 'Load' based on power flow and regulator type.

Meter Data Menu

How to view operating values like voltage, current, and power.

Meter Data Interpretation

<METER> Menu Data Items

Lists and defines data items available in the <METER> Menu.

Power Factor and KVA

Explains how Power Factor and KVA data are derived and displayed.

Data Interpretation

Energy Data

Explains Forward/Reverse Real (kWhr) and Reactive (kVARhr) energy values.

Event Log Menu

How the MJ-4 records meter data upon specific events.

Log Data Interpretation

Viewing Event Data

How to quickly navigate and view individual events in the log.

Interval Log

How the MJ-4 records data at predefined time intervals.

Operation Counters and Tap Tracking

Operation Counter Data Menu

Records tap changer stepping operations and related data.

Dead Reckoning Procedure

How the MJ-4 tracks tap position using a 'dead reckoning' procedure.

Alerts and Status Monitoring

Alerts Menu

How alerts represent exception conditions and are stored.

Viewing and Acknowledging Alerts

How to view alert conditions and acknowledge them.

Harmonic and VRC Status

Harmonics Data Menu

How to view calculated harmonics data for voltage and current.

VRC Status

Indicates the present level of Voltage Reduction Control (VRC).

Automatic Mode Operation

MJ-4A/MJ-4B Control Modes

Summary of the four operating modes: Manual, Off, Auto-Remote, Auto-Local.

Automatic Control Algorithm Overview

How the automatic control algorithm maintains output voltage within limits.

Automatic Mode Voltage Control

Voltage Sensing and Correction

How the control program monitors and scales output voltage.

Voltage Limit Control

How VLC monitors output voltage and inhibits tap changes.

Automatic Mode Power Flow

Reverse Power Flow

How the MJ-4 senses and adjusts for power flow reversals.

Forward/Reverse Operation

How the MJ-4 alternates between forward and reverse modes.

Automatic Mode Power Flow Modes

Supported Power Flow Modes

Explains the six supported power flow modes.

Automatic Mode: Locked Modes

F LOCK (Forward Locked)

Tap changes inhibited under reverse power flow.

R LOCK (Reverse Locked)

Tap changes inhibited under forward power flow.

Automatic Mode: Bi-directional and Idle

BI-DIR (Bi-directional)

Tap changer operates for forward/reverse flow above I Threshold %.

IDLE R (Idle Reverse)

Regulator idles at last tap position during abnormal reverse flow.

Automatic Mode: Neutral and Co-Gen

NEUT R (Neutral Reverse)

Regulator returns to neutral position during abnormal reverse flow.

CO-GEN (Co-generation)

Handles power flow from consumer to utility with specific LDC values.

Software for Communications

Communications Software

Using MJXplorer for configuration, data transfer, and software updates.

Uploading New Software

Using MJXtra application to upload new software versions.

Basic Troubleshooting

Introduction to Troubleshooting

Outlines basic field procedures for diagnosing and repairing faults.

Visual Inspection

Steps for visually inspecting the unit and its connections.

Troubleshooting Alerts and Calibration

Troubleshooting Based on Alerts

Using alert messages to diagnose system and internal MJ-4 problems.

Voltage and Current Calibration

Procedures for checking and recalibrating voltage and current inputs.

Troubleshooting Calibration and Self-Tests

Calibration Details

Details calibration procedures for U2, P2 voltage, and load current.

Self Testing

How the unit performs internal diagnostics and checksum tests.

Appendix A: Specifications

Operational Requirements

Specifies operating temperature, humidity, voltage, and frequency ranges.

Accuracy and Immunity

Details metering accuracy and electrical transient immunity.

Appendix B: Physical Installation

Switch Settings and PDS

Recommended switch settings and PDS interface details.

Replacing Older Control Units

Guidance for replacing previous control panel models.

Physical Installation (Cont.)

Replacing Existing Panels

Procedure for replacing an already installed MJ-4 panel.

Field Maintenance Recommendations

Advises against field maintenance, recommending authorized facilities.

Appendix C: Regulator Control Diagrams

Normal Schematic Diagram

Provides a typical schematic diagram for reference.

Terminal Box Connections

Details lead designations and terminal block connections.

Control Diagrams (Cont.)

ANSI Type 'B' Regulator Diagram

Schematic diagram for ANSI Type 'B' (Inverted) regulator.

Appendix D: Menu Parameters

<CONFIGURE> Menu: Leading/Lagging Regulators

Steps to determine leading/lagging regulators in Delta configurations.

<REGULATOR> Menu: Line Drop Compensation

How to determine and set Line Drop Compensation values.

Appendix E: Bypass Hazards

Deactivating Control Panel Before Bypassing

Mandatory steps to disable the control panel before bypassing.

Appendix F: Communications Module Installation

Communications Module Installation

Mounting and installation of Fiber Optic and RS-232/485 modules.

Appendix G: Menu Structure Quick Reference

Navigating Menu and Fast-Path Keys

Quick reference for navigating menus and using fast-path keys.

Appendix I: Terminal Strip Wiring

Terminal Strip Connections for Siemens Regulator

Shows external connections for the MJ terminal strip.

Appendix J: Jumpers and Battery

MJ-4A & MJ-4B Jumpers

Locations and descriptions of MJ-4 jumpers and battery.

Battery Replacement

Procedures for replacing the MJ-4 battery and data backup.

Appendix K: Terminal Strip Connections

Connections for Terminal Strip P2A

Details pinout and signal descriptions for P2A.

Appendix J: Jumpers and Battery (Cont.)

MJ-4A & MJ-4B Jumpers Diagram

Diagram showing jumper locations and data port settings.

Appendix J: Battery Replacement (Cont.)

Battery Replacement Procedure

Detailed steps for replacing the MJ-4 battery.

Appendix K: Terminal Strip Connections (Cont.)

Connections for P2A

Details pinout and signal descriptions for P2A.

Appendix K: Terminal Strip Connections (Cont. 2)

Connections for P3B

Details pinout and signal descriptions for P3B.

Appendix L: Operating Procedures

Viewing Load Voltage

Procedure to view the current load voltage value.

View/Reset Max/Min Values

How to view and reset maximum/minimum meter or tap values.

View/Set Voltage Level

Procedure to view and set the forward voltage level setpoint.

View/Set Bandwidth

Procedure to view and set the bandwidth setpoint.

Operating Procedures (Cont.)

View/Set Time Delay

Procedure to view and set the time delay setpoint.

View/Set LDC

How to view and set resistance and reactance compensation values.

View Operation Counters

How to view total operations and other counter data.

Configure the Control Panel

Steps to configure panel settings via menus.

Calibrate U2/P2

How to calibrate U2/P2 voltage inputs using a voltmeter.

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