EasyManua.ls Logo

Siemens SIRIUS 3RW402 - User Manual

Siemens SIRIUS 3RW402
7 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
SIRIUS 3RW402
3RW403
3RW404
DE
Sanftstarter
Originalbetriebsanleitung
EN
Soft starter
Original Operating Instructions
EL
Ομαλοί εκκινητές
Πρωτότυπες οδηγίες χρήσης
PL
Soft starter
Oryginalna instrukcja obsługi
FR
Démarreur progressif
Instructions de service originales
ET
Sujuvkäiviti
Originaal-kasutusjuhend
RO
Softstarter
Instrucţiuni originale de utilizare
ES
Arrancador suave
Instructivo original
FI
Pehmokäynnistin
Alkuperäinen käyttöohje
SK
Spúšťač pre pozvoľný rozbeh
Originálny návod na obsluhu
IT
Softstarter
Istruzioni operative originali
HR
Uređaj za meki zalet motora
Originalne upute za uporabu
SL
Mehki zaganjalnik
Originalno navodilo za obratovanje
PT
Arrancador suave
Instruções de Serviço Originais
HU
Lágyindító
Eredeti üzemeltetési útmutató
SV
Mjukstartmotor
Originalbruksanvisning
BG
Софтстартер
Оригинално ръководство за експлоатация
LT
Tolygaus paleidimo starteris
Originali eksploatacijos instrukcija
TR
Yumuşak yolverici
Orijinal İşletme Kılavuzu
CS
Softstartér
Originální návod k obsluze
LV
Motora mīkstais palaidējs
Oriģinālā lietošanas pamācība
РУ
Устройство плавного пуска
Оригинальное руководство по эксплуатации
DA
Blødstarter
Original brugsanvisning
NL
Softstarter
Originele handleiding
中文
软启动器
原始操作说明
NEB535199310000/RS-AA/007 Last update: 12 November 2015
3ZX1012-0RW40-2DA1
SIEMENS AG Telephone: +49 (911) 895-5900 (8°° - 17°° CET)
http://support.industry.siemens.com
3ZX1012-0RW30-1AC1
Technical Assistance Fax: +49 (911) 895-5907
Breslauer Str. 5 E-mail: technical-assistance@siemens.com
D-90766 Fürth Internet: www.siemens.com/sirius/technical-assistance
s
3RW402 3RW403 3RW404
Question and Answer IconNeed help?

Do you have a question about the Siemens SIRIUS 3RW402 and is the answer not in the manual?

Overview

This document describes the Siemens 3RW402, 3RW403, and 3RW404 Soft Starters, which are designed for the soft starting of three-phase asynchronous motors. These devices are used to reduce mechanical stress on the motor and the driven machine, as well as to minimize current peaks during startup, thereby protecting the electrical supply system.

Function Description

The Siemens 3RW40 soft starters provide a controlled ramp-up of the motor voltage, ensuring a smooth and gentle acceleration. This controlled acceleration helps prevent sudden jolts and wear on mechanical components such as gears, belts, and couplings. By limiting the inrush current, these soft starters also reduce voltage dips in the power supply, which can be critical in systems with sensitive loads or limited power capacity.

The devices feature an integrated bypass function, which, once the motor has reached its full speed, switches the motor directly to the mains supply. This bypass reduces power losses and heat generation within the soft starter, improving efficiency and extending the lifespan of the device. The bypass function is indicated by the "BYPASSED" status.

Overload protection is a key feature, safeguarding the motor from thermal damage due to excessive current. The soft starters incorporate an electronic overload relay that monitors the motor current and trips the circuit if an overload condition persists beyond a set time. The overload class can be adjusted (e.g., Class 10, 15, 20) to match the specific motor and application requirements. An "OVERLOAD" status indicator is provided.

The soft starters also offer various reset modes, including manual, remote, and automatic reset, allowing for flexible integration into different control systems. The "RESET MODE" selector enables users to choose the desired reset behavior after a trip event.

Important Technical Specifications

The 3RW40 soft starters are designed for three-phase operation. They are suitable for a supply voltage (Us) of 24 V ±20% for the control circuit (3RW40...-B0) or 110-230 V -15%/+10% (3RW40...-B1). The main power connections are designated L1, L2, L3 for input and T1, T2, T3 for output to the motor.

The devices are available in different sizes, with the 3RW402, 3RW403, and 3RW404 models having varying dimensions and current ratings. For instance, the 3RW402 has dimensions of 125 mm (a), 92 mm (b), 149 mm (c), 16.4 mm (d), 63 mm (e), 5 mm (f), 6.5 mm (g), 35 mm (h), 153 mm (k), 149 mm (l), and 150 mm (m). The 3RW403 and 3RW404 models are progressively larger to accommodate higher current capacities.

Tightening torques for terminals are specified: 3RW402 requires 1 Nm / 9 lbf in, 3RW403 requires 2 Nm / 18 lbf in, and 3RW404 requires 2 Nm / 18 lbf in. These specifications are crucial for ensuring proper electrical connections and preventing loose contacts.

The control terminals include A1/A2 for the control supply, 13/14 for the "RUN" status, and 23/24 for the "BYPASSED" status. Additional terminals (T11/T21, T12, T22, 95, 96, 98) are available for various control and signaling functions, such as fault indication and remote control.

The soft starters are designed for ambient temperatures up to 40°C. For temperatures exceeding this, derating may be necessary. The devices are suitable for mounting on a DIN rail or with screws.

Usage Features

The 3RW40 soft starters offer several usage features that enhance their versatility and ease of integration:

  • Adjustable Ramp-up Time: The ramp-up time can be adjusted to match the specific inertia and load characteristics of the driven machine, ensuring optimal starting performance.
  • Adjustable Starting Voltage: The initial starting voltage can be set to further fine-tune the motor's acceleration and current draw.
  • Integrated Overload Protection: The electronic overload relay provides reliable motor protection, with adjustable trip classes (e.g., Class 10, 15, 20) to suit different motor types and applications. The overload function can be reset manually, remotely, or automatically.
  • Bypass Function: The integrated bypass contactor reduces power losses and heat generation in the soft starter once the motor reaches full speed, improving efficiency and extending the device's lifespan.
  • Status Indicators: LEDs and auxiliary contacts provide clear indications of the device's status, including "RUN," "BYPASSED," "OVERLOAD," and "FAILURE." These indicators aid in troubleshooting and system monitoring.
  • Control Options: The soft starters can be controlled via various methods, including direct ON/OFF signals, remote reset, and external fault inputs. This flexibility allows for seamless integration into different control architectures, such as those involving PLCs or other automation systems.
  • Compact Design: The compact dimensions of the 3RW40 series allow for space-saving installation in control cabinets.
  • Mounting Flexibility: The devices can be mounted on a standard DIN rail or directly to a panel using screws, offering installation flexibility.
  • Wiring: The wiring diagrams illustrate various connection possibilities, including direct-on-line control, control with reset functions, and integration with external monitoring circuits. The terminals are designed for easy and secure wiring, with specific tightening torques to ensure reliable connections.

Maintenance Features

The Siemens 3RW40 soft starters are designed for minimal maintenance, primarily focusing on ensuring proper installation and environmental conditions:

  • Self-Monitoring: The devices incorporate internal diagnostics that monitor their own operation and provide fault indications, simplifying troubleshooting.
  • Overload Reset: After an overload trip, the device can be reset manually, remotely, or automatically, depending on the configured reset mode. This allows for quick recovery after a protective shutdown.
  • Visual Inspection: Regular visual inspections are recommended to check for any signs of damage, loose connections, or excessive dust accumulation.
  • Environmental Considerations: Maintaining proper ventilation and ensuring that the ambient temperature remains within the specified limits (e.g., below 40°C) is crucial for the long-term reliability of the device. Excessive heat can lead to premature aging of components.
  • Cleaning: If necessary, the device should be cleaned with a dry, lint-free cloth. Avoid using liquids or abrasive cleaners.
  • Firmware Updates: While not typically user-updatable, any necessary firmware updates would be handled by Siemens service personnel.
  • Documentation: The provided manual contains detailed wiring diagrams, technical specifications, and troubleshooting guides, which are essential resources for maintenance personnel.
  • Safety Precautions: Adhering to all safety warnings and guidelines during installation, operation, and maintenance is paramount to prevent personal injury and equipment damage. This includes disconnecting power before performing any work on the device.

In summary, the Siemens 3RW40 soft starters are robust and reliable devices designed to provide smooth, controlled starting of three-phase asynchronous motors, offering significant benefits in terms of mechanical protection, electrical system stability, and energy efficiency. Their comprehensive features and ease of integration make them suitable for a wide range of industrial applications.

Siemens SIRIUS 3RW402 Specifications

General IconGeneral
BrandSiemens
ModelSIRIUS 3RW402
CategoryController
LanguageEnglish

Related product manuals