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Slant/Fin GG-100H - User Manual

Slant/Fin GG-100H
30 pages
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CONTENTS .........................................................................PAGE
Dimensions..................................................................................2
Installation Requirements:
Boiler Location........................................ ................................3
Boiler Foundation....................................................................3
Chimney Requirements............................. .............................3
Minimum Clearance.....................................................................3
Vent Piping..............................................................................4
Gas Piping............................................. ......................................4
Electrical Controls and Wiring.................... ............................5
Boiler Room Air Supply and Ventilation..................................5
Draft Hood Installation.............................. ..............................5
Piping at Boiler—Water Boilers................... ...........................6
Steam Controls Assembly and Installation.............................6
Piping a Steam Boiler.........................................................6,7
Vent Damper.......................................... ..............................8,9
Operating Instructions:
Filling and Venting Water Systems.............. ...........................9
Initial Start, Safety and Lighting Instructions...................10-11
Burner Adjustment, Checking Gas Input...... ........................12
Controls, Safety Check .........................................................13
Low Water Cut-off Check-Out....................................................13
Pressure Control Check-Out .....................................................13
Blowing Off a Steam Boiler........................................................14
Care and Maintenance.................................. ............................15
Safety Check for Control System..........................................16
Protection From Freezing.......................... ...........................16
Water Treatment....................................................................16
Sequence of Operations............................................................17
Wiring Diagrams...................................................................18-25
Pump or Valve Zoning—Water Boilers.............. ........................26
Troubleshooting Guide...............................................................27
Piping a Heating and Cooling System.......................................28
Replacement Parts...................................... ..............................28
Appendix A ................................................................................29
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS AND
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION" on page 3 of this instruction book.
The abo
ve warning does not apply to NATURAL gas-fired boilers.
The installation must conform to the requirements of the authori-
ty ha
ving jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineer
s Saf
ety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
WARNING
This boiler
, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas-fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Printed in U.S.A. 706
PUBLICATION GG-40
Part No. 41-0549 Rev. I
INSTALLATION AND OPERATING INSTRUCTIONS
HOT WATER—Models GG-75H through GG-399H
LOW PRESSURE STEAM AND HOT WATER—
Models GXH-105 through GXH-300H and Models GX-225 and GX-250
L
OW PRESSURE STEAM—Models GXHA-100 through GXHA-200
GALAXY
GAS-FIRED CAST IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Heating Contractor
Address
Phone Number
Boiler Model Number
Boiler Serial Number
Installation Date
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Summary

Important Safety and Installation Statements

Code and Standard Compliance

Details conformance requirements to local codes and national standards.

Qualified Personnel Requirement

Specifies that installation must be done by trained and qualified technicians.

Installation Requirements

L.P. Propane Gas Boiler Location Warning

Highlights special safety considerations for L.P. propane gas boiler locations.

Chimney and Venting Requirements

Outlines chimney and venting system requirements for safe operation.

Boiler Area Safety Precautions

Vent Piping Installation

Provides guidelines for vent piping installation according to codes.

Gas Piping Installation and Sizing

Details requirements for gas piping installation and pipe sizing.

Electrical Controls and Wiring

Boiler Room Air Supply and Ventilation

Specifies requirements for combustion and ventilation air supply.

Water Piping Installation

Steam Boiler Installation Instructions

Instructions for installing GXH low pressure steam boilers.

Low Pressure Steam Boiler Piping

Guidelines for piping low pressure steam boilers according to codes.

Vent Damper Installation

Pre-Installation Checks for Vent Damper

Steps to take before beginning vent damper installation.

Vent Damper Installation Safety Warning

Critical safety warning regarding vent damper installation procedures.

Vent Damper Installation Procedure

Step-by-step instructions for installing the vent damper.

New Steam Boiler Cleaning and Filling

Initial Start Procedure and Safety

Covers initial start-up, safety information, and lighting instructions.

Intermittent Pilot (IID) System Operation

Safety Information Before Operation

Critical safety warnings for operating the appliance.

IID System Operating Instructions

Steps for operating the boiler with an intermittent pilot ignition system.

Burner Adjustment

Adjusting Gas Input Rate

Procedure to adjust the gas input rate based on gas supplier information.

Main Burner Flame Adjustment

Instructions for adjusting the main burner flame characteristics.

Main Burner Ignition and Pilot Check

Checking main burner ignition and adjusting the pilot flame.

Safety Shutdown System Check

Verifying the proper functioning of safety shutdown controls.

Controls and Safety Checks

Low Water Cut-Off (LWCO) Check-Out

Procedures for checking electronic and float type low water cut-offs.

Care and Maintenance

Control System Safety Checks

Wiring Diagrams: Hot Water Boilers (<300 k BTU;hr, Continuous Pilot)

Wiring Diagrams: Hot Water Boilers (≥300 k BTU;hr, Continuous Pilot)

Wiring Diagrams: Steam Boilers (<300 k BTU;hr, Continuous Pilot)

Wiring Diagrams: Steam Boilers (≥300 k BTU;hr, Continuous Pilot)

Wiring Diagrams: Hot Water Boilers (<300 k BTU;hr, IID)

Wiring Diagrams: Steam Boilers (<300 k BTU;hr, IID)

Wiring Diagrams: Steam Boilers (<300 k BTU;hr, IID, Optional Damper)

Wiring Diagrams: Steam Boilers (≥300 k BTU;hr, IID, Optional Damper)

Wiring Diagrams: Hot Water Boilers (≥300 k BTU;hr, IID, Optional Damper)

Wiring Diagrams: Hot Water Boilers (<300 k BTU;hr, IID, Vent Damper)

General Troubleshooting Guide

Burners Fail to Operate Troubleshooting

Diagnosing and resolving issues when burners do not operate.

Fumes and Gas Odors Troubleshooting

Identifying and resolving issues related to fumes and gas odors.

Slant/Fin GG-100H Specifications

General IconGeneral
ModelGG-100H
Boiler TypeHot Water
Fuel TypeNatural Gas or Propane
Input BTU100, 000
Water Content5.5 gallons
TypeGas
AFUE85%

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