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Slant/Fin GG-125H - User Manual

Slant/Fin GG-125H
30 pages
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CONTENTS .........................................................................PAGE
Dimensions..................................................................................2
Installation Requirements:
Boiler Location........................................ ................................3
Boiler Foundation....................................................................3
Chimney Requirements............................. .............................3
Minimum Clearance.....................................................................3
Vent Piping..............................................................................4
Gas Piping............................................. ......................................4
Electrical Controls and Wiring.................... ............................5
Boiler Room Air Supply and Ventilation..................................5
Draft Hood Installation.............................. ..............................5
Piping at Boiler—Water Boilers................... ...........................6
Steam Controls Assembly and Installation.............................6
Piping a Steam Boiler.........................................................6,7
Vent Damper.......................................... ..............................8,9
Operating Instructions:
Filling and Venting Water Systems.............. ...........................9
Initial Start, Safety and Lighting Instructions...................10-11
Burner Adjustment, Checking Gas Input...... ........................12
Controls, Safety Check .........................................................13
Low Water Cut-off Check-Out....................................................13
Pressure Control Check-Out .....................................................13
Blowing Off a Steam Boiler........................................................14
Care and Maintenance.................................. ............................15
Safety Check for Control System..........................................16
Protection From Freezing.......................... ...........................16
Water Treatment....................................................................16
Sequence of Operations............................................................17
Wiring Diagrams...................................................................18-25
Pump or Valve Zoning—Water Boilers.............. ........................26
Troubleshooting Guide...............................................................27
Piping a Heating and Cooling System.......................................28
Replacement Parts...................................... ..............................28
Appendix A ................................................................................29
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS AND
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION" on page 3 of this instruction book.
The abo
ve warning does not apply to NATURAL gas-fired boilers.
The installation must conform to the requirements of the authori-
ty ha
ving jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineer
s Saf
ety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
WARNING
This boiler
, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas-fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Printed in U.S.A. 706
PUBLICATION GG-40
Part No. 41-0549 Rev. I
INSTALLATION AND OPERATING INSTRUCTIONS
HOT WATER—Models GG-75H through GG-399H
LOW PRESSURE STEAM AND HOT WATER—
Models GXH-105 through GXH-300H and Models GX-225 and GX-250
L
OW PRESSURE STEAM—Models GXHA-100 through GXHA-200
GALAXY
GAS-FIRED CAST IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Heating Contractor
Address
Phone Number
Boiler Model Number
Boiler Serial Number
Installation Date
Question and Answer IconNeed help?

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Summary

Important Safety and Installation Guidelines

L.P. Propane Gas-Fired Boiler Location Warning

Specific location requirements for L.P. propane gas-fired boilers due to gas density.

General Installation Conformity

Boiler installation must conform to national and local codes and authority requirements.

Qualified Personnel Required for Installation

Installation, connection, servicing, and repair must be done by trained, qualified technicians.

Boiler Specifications and Dimensions

Boiler Dimensions

Provides dimensional data for various Galaxy GG, GXH, GXHA, GX, and GXHA boiler models.

Gas Orifice Sizes

Lists orifice sizes for different boiler models based on gas type and input.

Installation Requirements

Natural Gas-Fired Boiler Location

Requirements for locating natural gas boilers, emphasizing a level foundation and proximity to the chimney.

L.P. Propane Gas-Fired Boiler Location Warning

Specific warnings and precautions for L.P. propane gas boiler placement due to gas density.

Boiler Foundation

Guidance on providing a solid, level foundation for the boiler, considering weight and floor type.

Chimney Requirements

Detailed requirements for venting Galaxy boilers, including types of chimneys and specific conditions.

Minimum Clearances from Combustible Construction

Specifies minimum clearance distances from combustible materials for different boiler models.

Installation Requirements (Continued)

Minimum Clearances for GXH, GXHA, GX Series

Details minimum clearance requirements for various Galaxy boiler series from combustible construction.

Safety Precautions

Emphasizes keeping the boiler area clear of combustibles, gasoline, and flammable vapors.

Vent Piping Installation

Guidelines for proper installation of vent piping, including size, dampers, and slope.

Gas Piping Installation

Instructions for gas piping, including local codes, pipe sizing, and leak testing.

Boiler Room Environment and Controls

Electrical Controls and Wiring

Covers electrical power requirements, grounding, and basic control wiring diagrams.

Boiler Room Air Supply and Ventilation

Explains the necessity of ample combustion and ventilation air, and specific requirements.

Draft Hood Installation

Information on the draft hood, stating it's part of the assembly and should not be altered.

Piping and Steam Controls

Water Piping at Boiler

Details piping for circulating water systems, including air control and pump location.

Steam Controls Assembly and Installation

Instructions for assembling and installing steam controls like low water cut-off and pressure gauge.

Piping a Low Pressure Steam Boiler

Guidelines for piping low pressure steam boilers according to engineering practices and codes.

Steam System Piping Recommendations

Parallel Flow Steam Piping

Illustrates recommended piping for parallel flow steam systems with wet or dry condensate return and a Hartford Loop.

Counter Flow Steam Piping

Details counter flow piping for steam systems, emphasizing sizing and pitch for efficient operation.

Vent Damper Installation

Pre-Installation Steps

Outlines crucial steps before starting vent damper installation, including safety checks.

Installation Location and Clearance

Specifies where to install the vent damper and required clearances from combustible materials.

Installation Procedure

Step-by-step instructions for installing the vent damper, including wiring connections.

Vent Damper and Basic Operation

Post-Installation Checks

Procedures after vent damper installation, including operational checks and cover replacement.

Thermostat Heat Anticipator Adjustment

Guidance on adjusting the heat anticipator when a vent damper is installed.

Basic Operating Instructions

Initial checks before firing the boiler and filling/venting water systems.

Boiler Cleaning and Initial Start

New Steam Boiler Cleaning and Filling

Procedures for cleaning, filling, and preparing a new steam boiler for operation.

Initial Start Safety Information

Critical safety warnings and instructions to follow before lighting the boiler.

Boiler Lighting Instructions

Step-by-step guide for lighting the pilot and main burners, with safety checks.

Ignition Systems and Shutdown

Continuous Burning Pilot Ignition

Instructions for lighting and operating boilers with continuous burning pilot systems.

Intermittent Pilot (IID) System Operation

Operation and safety information for boilers equipped with intermittent pilot ignition systems.

Turning Off Gas Supply

Procedures for safely shutting off the gas supply to the appliance.

Burner Adjustment and Checks

Adjusting Gas Input Rate

Procedures for adjusting gas input rate, including consulting gas supplier and using a gas rate table.

Main Burner Flame Adjustment

How to adjust main burner flame characteristics for optimal combustion.

Ignition and Safety Shutdown Checks

Procedures for checking main burner ignition, pilot adjustment, and safety shutdown functionality.

Safety Controls and Checks

General Controls and Safety Check

Checks for safety controls like blocked vent and rollout switches, and following maintenance procedures.

Low Water Cut-Off (LWCO) Check-out

Procedures for checking electronic probe and float-type low water cut-off controls.

Pressure Control Check-out

Steps to verify the proper operation of the steam pressure control.

Boiler Replacement and Cleaning

Replacing Steam Boilers

Considerations when replacing an older steam boiler with a new one.

Blowing Off a Low Pressure Steam Boiler

Detailed instructions for blowing off steam boilers, with and without tankless heaters, to remove oil and grease.

Maintenance and Care

Piping System Cleaning

Procedure for cleaning the piping system to remove oil film.

General Maintenance and Water Level

Routine checks for boiler heating surfaces, controls, piping, and water level.

Annual Inspection and Cleaning

Recommended annual inspection and cleaning tasks for safe and reliable operation.

Safety Checks and Protection

Control System Safety Check

Tests for high limit control and gas valve safety shutdown functionality.

Protection from Freezing and Water Treatment

Guidance on using antifreeze and the importance of water treatment programs.

Boiler Area Safety Reminder

Reiterates the importance of keeping the boiler area clear of flammable materials.

Boiler Sequence of Operation

Continuous Burning Pilot Operation

Describes the sequence of operations for boilers with a continuous burning pilot system.

Intermittent Pilot (IID) System Operation

Details the sequence of operations for boilers with Honeywell intermittent pilot ignition systems.

Wiring Diagrams (Under 300,000 BTU;HR)

Hot Water Boilers with Continuous Pilot and Vent Damper

Wiring diagrams for hot water boilers with continuous pilot and vent damper.

Hot Water Boilers with Continuous Pilot, Vent Damper, and Combination Control

Wiring diagrams for hot water boilers with continuous pilot, vent damper, and combination control.

Wiring Diagrams (300,000+ BTU;HR)

Hot Water Boilers (300,000+ BTU;HR) with Continuous Pilot and Optional Vent Damper

Wiring diagrams for high-input hot water boilers with continuous pilot and optional vent damper.

Hot Water Boilers (300,000+ BTU;HR) with Continuous Pilot, Optional Vent Damper, and Combination Control

Wiring diagrams for high-input hot water boilers with continuous pilot, optional vent damper, and combination control.

Steam Boiler Wiring Diagrams (Under 300,000 BTU;HR)

Steam Boilers with Continuous Pilot, Vent Damper, and MM-67 L.W.C.O.

Wiring diagrams for steam boilers with continuous pilot, vent damper, and MM-67 Low Water Cut-Off.

Steam Boilers with Continuous Pilot, Vent Damper, and Electronic L.W.C.O.

Wiring diagrams for steam boilers with continuous pilot, vent damper, and electronic Low Water Cut-Off.

Steam Boiler Wiring Diagrams (300,000+ BTU;HR)

Steam Boilers (300,000+ BTU;HR) with Continuous Pilot and Optional Vent Damper

Wiring diagrams for high-input steam boilers with continuous pilot and optional vent damper.

Steam Boilers (300,000+ BTU;HR) with Continuous Pilot, Optional Vent Damper, and MM-67 L.W.C.O.

Wiring diagrams for high-input steam boilers with continuous pilot, optional vent damper, and MM-67 L.W.C.O.

Wiring Diagrams (IID, Under 300,000 BTU;HR)

Hot Water Boilers with IID, Vent Damper, and Combination Control

Wiring diagrams for hot water boilers with intermittent ignition, vent damper, and combination control.

Steam Boilers with IID, Vent Damper, and MM-67 L.W.C.O.

Wiring diagrams for steam boilers with intermittent ignition, vent damper, and MM-67 L.W.C.O.

Wiring Diagrams (IID, Steam, Under 300,000 BTU;HR)

Steam Boilers with IID, Vent Damper, and Electronic L.W.C.O.

Wiring diagrams for steam boilers with intermittent ignition, vent damper, and electronic L.W.C.O.

Steam Boilers with IID, Optional Vent Damper, and Electronic L.W.C.O.

Wiring diagrams for steam boilers with intermittent ignition, optional vent damper, and electronic L.W.C.O.

Wiring Diagrams (IID, 300,000+ BTU;HR)

Steam Boilers (300,000+ BTU;HR) with IID, Optional Vent Damper, and MM-67 L.W.C.O.

Wiring diagrams for high-input steam boilers with IID, optional vent damper, and MM-67 L.W.C.O.

Hot Water Boilers (300,000+ BTU;HR) with IID, Optional Vent Damper, and Combination Control

Wiring diagrams for high-input hot water boilers with IID, optional vent damper, and combination control.

Wiring Diagrams (IID, Hot Water, Under 300,000 BTU;HR)

Hot Water Boilers with IID, Vent Damper, and Hi-Limit Control

Wiring diagrams for hot water boilers with IID, vent damper, and hi-limit control.

Hot Water Boilers with IID, Optional Vent Damper, and Hi-Limit Control

Wiring diagrams for hot water boilers with IID, optional vent damper, and hi-limit control.

Zoning Systems for Water Boilers

Pump or Valve Zoning Controls

Wiring diagrams and notes for pump or valve zoning of water boilers using combination controls.

Pump Zoning Systems

Diagrams for pump zoning systems using R845 relays and R8230C relays.

Zone Valve Zoning Systems

Diagrams for zone valve zoning systems using Honeywell V8043F zone valves.

Troubleshooting Guide

Burner Operation Issues

Troubleshooting common problems like burners failing to operate or not shutting off.

Flame and Ignition Problems

Addresses issues like flashback at orifices and delayed ignition.

Venting and Odor Issues

Troubleshooting for fumes, gas odors, and condensation in flues or vent systems.

System Integration and Parts

Piping for Heating-Cooling Systems

Illustrates a method for piping a heating-cooling system with a water boiler and chiller.

Replacement Parts Information

Guidance on identifying and ordering replacement parts, including model and serial number references.

Appendix A: Boiler Removal

Removal of Existing Boiler from Common Vent System

Step-by-step procedure for removing an existing boiler from a common venting system safely.

Slant/Fin GG-125H Specifications

General IconGeneral
BrandSlant/Fin
ModelGG-125H
CategoryBoiler
LanguageEnglish

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