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Slant/Fin GG-375H - User Manual

Slant/Fin GG-375H
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CONTENTS .........................................................................PAGE
Dimensions..................................................................................2
Installation Requirements:
Boiler Location........................................ ................................3
Boiler Foundation....................................................................3
Chimney Requirements............................. .............................3
Minimum Clearance.....................................................................3
Vent Piping..............................................................................4
Gas Piping............................................. ......................................4
Electrical Controls and Wiring.................... ............................5
Boiler Room Air Supply and Ventilation..................................5
Draft Hood Installation.............................. ..............................5
Piping at Boiler—Water Boilers................... ...........................6
Steam Controls Assembly and Installation.............................6
Piping a Steam Boiler.........................................................6,7
Vent Damper.......................................... ..............................8,9
Operating Instructions:
Filling and Venting Water Systems.............. ...........................9
Initial Start, Safety and Lighting Instructions...................10-11
Burner Adjustment, Checking Gas Input...... ........................12
Controls, Safety Check .........................................................13
Low Water Cut-off Check-Out....................................................13
Pressure Control Check-Out .....................................................13
Blowing Off a Steam Boiler........................................................14
Care and Maintenance.................................. ............................15
Safety Check for Control System..........................................16
Protection From Freezing.......................... ...........................16
Water Treatment....................................................................16
Sequence of Operations............................................................17
Wiring Diagrams...................................................................18-25
Pump or Valve Zoning—Water Boilers.............. ........................26
Troubleshooting Guide...............................................................27
Piping a Heating and Cooling System.......................................28
Replacement Parts...................................... ..............................28
Appendix A ................................................................................29
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS AND
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION" on page 3 of this instruction book.
The abo
ve warning does not apply to NATURAL gas-fired boilers.
The installation must conform to the requirements of the authori-
ty ha
ving jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineer
s Saf
ety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
WARNING
This boiler
, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas-fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Printed in U.S.A. 706
PUBLICATION GG-40
Part No. 41-0549 Rev. I
INSTALLATION AND OPERATING INSTRUCTIONS
HOT WATER—Models GG-75H through GG-399H
LOW PRESSURE STEAM AND HOT WATER—
Models GXH-105 through GXH-300H and Models GX-225 and GX-250
L
OW PRESSURE STEAM—Models GXHA-100 through GXHA-200
GALAXY
GAS-FIRED CAST IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Heating Contractor
Address
Phone Number
Boiler Model Number
Boiler Serial Number
Installation Date
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Summary

GALAXY GAS-FIRED BOILERS: INSTALLATION AND OPERATING INSTRUCTIONS

IMPORTANT WARNINGS AND STATEMENTS

Critical safety information and statements before starting installation.

Heating Contractor Information

Fields for contractor details and boiler model/serial/installation date.

GALAXY BOILER DIMENSIONS

GG SERIES HOT WATER BOILERS - DIMENSIONS

Detailed dimensions for GG series hot water boilers.

GXH, GXHA STEAM AND HOT WATER BOILERS - DIMENSIONS

Detailed dimensions for GXH and GXHA steam/hot water boilers.

ORifice Sizes indicated for Gas Level

Table for orifice sizes based on gas level and boiler input.

INSTALLATION REQUIREMENTS

NATURAL GAS-FIRED BOILER LOCATION

Requirements for locating natural gas-fired boilers.

LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED BOILER LOCATION

Special attention and warnings for LP propane gas boiler placement.

BOILER FOUNDATION

Guidelines for providing a solid, level foundation for the boiler.

CHIMNEY REQUIREMENTS

Requirements for venting boilers through masonry or Type "B" systems.

MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION

Specifies minimum clearances for boiler installation near combustible materials.

MINIMUM CLEARANCES AND VENT PIPING

GALAXY GX;GXH;GXHA MINIMUM CLEARANCES

Specifies minimum clearances for boiler installation near combustible materials.

VENT PIPING

Guidelines for vent piping installation according to codes.

GAS PIPING

Instructions for gas supply line sizing and installation.

ELECTRICAL AND VENTILATION REQUIREMENTS

ELECTRICAL CONTROLS AND WIRING

General guidelines for electrical connections and wiring.

BOILER ROOM AIR SUPPLY AND VENTILATION

Requirements for adequate combustion and ventilation air supply.

DRAFT HOOD

Information regarding the draft hood and its function.

SPECIAL FLUSHING INSTRUCTIONS

Instructions for flushing new boilers to remove sediment.

PIPING AT BOILER

CIRCULATING SYSTEMS

Details on circulating pump placement and air control systems.

STEAM CONTROLS ASSEMBLY AND INSTALLATION INSTRUCTIONS

Instructions for assembling steam controls for Galaxy boilers.

PIPING A LOW PRESSURE STEAM BOILER

Engineering practices and code conformance for steam boiler piping.

LOW PRESSURE STEAM PIPING DIAGRAMS

RECOMMENDED PIPING FOR LOW PRESSURE STEAM SYSTEMS

Guidelines for low pressure steam system piping configurations.

FIGURE 2

Diagram of typical parallel flow low pressure steam piping.

FIGURE 3

Diagram of counter flow piping for low pressure steam.

VENT DAMPER INSTALLATION

INSTALLATION INSTRUCTIONS BEFORE YOU START TO INSTALL

Preparatory steps and warnings before installing a vent damper.

WARNING-DANGER

Critical safety warnings regarding vent damper installation procedure.

INSTALLATION FIGURES

Illustrations and diagrams related to vent damper installation.

VENT DAMPER INSTALLATION PROCEDURE

FIGURE 8 a & 8 b, FIGURE 9

Diagrams showing vertical and horizontal vent damper installation.

OPERATING INSTRUCTIONS, BASIC

Basic operating checks and instructions before firing the boiler.

INITIAL START AND LIGHTING

SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE LIGHTING

Essential safety information and warnings before lighting the pilot.

WHAT TO DO IF YOU SMELL GAS

Critical steps to follow if a gas leak is detected.

Lighting Instructions

Step-by-step instructions for lighting the pilot.

PILOT LIGHTING AND SHUTDOWN

INTERMITTENT PILOT (IID) SYSTEM

Operating instructions for intermittent pilot ignition systems.

SAFETY INFORMATION FOR YOUR SAFETY READ BEFORE OPERATING

Safety warnings related to operating the appliance with ignition devices.

Operating Instructions

Steps to operate the appliance with an intermittent pilot system.

BURNER ADJUSTMENT

Adjust gas input rate

Procedures for adjusting gas input rate based on gas supply.

Main Burner

Instructions for adjusting main burner flames and primary air.

Main Burner Ignition Check-out and Pilot Adjustment

Steps for checking main burner ignition and adjusting the pilot flame.

CONTROLS AND SAFETY CHECKS

LOW WATER CUT-OFF CHECK-OUT

Procedures for checking electronic and float type low water cut-offs.

PRESSURE CONTROL CHECK-OUT

Steps for checking and adjusting the pressure control.

Steam controls assembly

Diagram and instructions for steam controls assembly.

BOILER MAINTENANCE AND BLOW-OFF

Replacement of Steam Boilers

Considerations when replacing older steam boilers in a system.

BLOWING OFF A LOW PRESSURE STEAM BOILER

Procedures for blowing off steam boilers to remove oil and grease.

FIGURE A

Diagram for models not equipped with tankless heaters.

CARE AND MAINTENANCE

GENERAL MAINTENANCE

Regular maintenance tasks for boiler heating surfaces, controls, and piping.

ANNUAL INSPECTION AND CLEANING

Annual inspection and cleaning procedures for safe and reliable operation.

WARNING: CERAMIC COMBUSTION CHAMBER

Warning about crystalline silica in the combustion chamber.

SAFETY CHECKS AND SYSTEM PROTECTION

SAFETY CHECK FOR CONTROL SYSTEM

Tests for high limit, gas valve safety shutdown, and gas leak checks.

Providing Protection from Freezing

Advice on using antifreeze in hydronic heating systems.

Water Treatment

Recommendations for water treatment programs for boiler longevity.

KEEP THE BOILER AREA CLEAR AND FREE FROM COMBUSTIBLE MATERIALS

Safety instruction to keep the boiler area clear of flammables.

SEQUENCE OF OPERATION

SEQUENCE OF OPERATION FOR GALAXY BOILERS EQUIPPED WITH CONTINUOUS BURNING PILOT

Operational sequence for boilers with continuous burning pilot.

WIRING DIAGRAMS FOR HOT WATER BOILERS

WIRING DIAGRAMS FOR HOT WATER BOILERS WITH CONTINUOUS PILOT AND VENT DAMPER

Wiring diagram for hot water boilers with continuous pilot and vent damper.

HOT WATER BOILER (S AND ST) WITH CONTINUOUS PILOT VENT DAMPER AND HI LIMIT CONTROL

Wiring diagram for hot water boilers with continuous pilot and vent damper.

HOT WATER (P & PT) BOILER WITH CONTINUOUS PILOT, VENT DAMPER AND COMBINATION CONTROL

Wiring diagram for hot water boilers with intermittent circulation.

WIRING DIAGRAMS FOR HOT WATER BOILERS (continued)

WIRING DIAGRAMS FOR HOT WATER BOILERS WITH INPUT OF 300,000 BTU;HR MODELS WITH CONTINUOUS PILOT AND OPTIONAL VENT DAMPER

Wiring diagram for hot water boilers with continuous pilot and optional vent damper.

HOT WATER (P & PT) BOILER WITH CONTINUOUS PILOT, OPTIONAL VENT DAMPER AND COMBINATION CONTROL

Wiring diagram for hot water boilers with intermittent circulation and optional vent damper.

HOT WATER BOILER (S AND ST) WITH CONTINUOUS PILOT OPTIONAL VENT DAMPER AND HI LIMIT CONTROL

Wiring diagram for hot water boilers with constant circulation and optional vent damper.

WIRING DIAGRAMS FOR STEAM BOILERS

WIRING DIAGRAMS FOR STEAM BOILERS WITH CONTINUOUS PILOT AND VENT DAMPER

Wiring diagram for steam boilers with continuous pilot and vent damper.

STEAM (PZ, PZT AND PPZT) BOILER WITH CONTINUOUS PILOT, VENT DAMPER AND MM-67 L.W.C.O.

Wiring diagram for steam boilers with continuous pilot and vent damper.

STEAM (PZ) BOILER WITH CONTINUOUS PLOT, VENT DAMPER AND ELECTRONIC L.W.C.O.

Wiring diagram for steam boilers with electronic low water cut-off.

WIRING DIAGRAMS FOR STEAM BOILERS (continued)

WIRING DIAGRAMS FOR STEAM BOILERS WITH INPUT OF 300,000 BTU;HR MODELS WITH CONTINUOUS PILOT AND OPTIONAL VENT DAMPER

Wiring diagram for steam boilers with continuous pilot and optional vent damper.

STEAM (PZ) BOILER WITH CONTINUOUS PLOT, OPTIONAL VENT DAMPER AND ELECTRONIC L.W.C.O.

Wiring diagram for steam boilers with electronic L.W.C.O. and optional vent damper.

STEAM (PZ, PZT AND PPZT) BOILER WITH CONTINUOUS PILOT, OPTIONAL VENT DAMPER AND MM-67 L.W.C.O.

Wiring diagram for steam boilers with MM-67 L.W.C.O. and optional vent damper.

WIRING DIAGRAMS FOR IID SYSTEMS

WIRING DIAGRAMS FOR HOT WATER BOILERS WITH IID (INTERMITTENT IGNITION SYSTEM) AND VENT DAMPER

Wiring diagram for hot water boilers with intermittent ignition and vent damper.

HOT WATER (P & PT) BOILER WITH 24 V HONEYWELL INTERMITTENT IGNITION, VENT DAMPER AND COMBINATION CONTROL

Wiring diagram for hot water boilers with intermittent ignition and vent damper.

STEAM (PZ,PZT AND PPZT) BOILER WITH 24 V HONEYWELL INTERMITTENT IGNITION, VENT DAMPER AND MM-67 L.W.C.O.

Wiring diagram for steam boilers with intermittent ignition and MM-67 L.W.C.O.

WIRING DIAGRAMS FOR STEAM BOILERS (continued)

STEAM (PZ) BOILER WITH 24 V HONEYWELL INTERMITTENT IGNITION, VENT DAMPER AND ELECTRONIC L.W.C.O.

Wiring diagram for steam boilers with electronic L.W.C.O. and intermittent ignition.

STEAM (PZ) BOILER WITH 24 V HONEYWELL INTERMITTENT IGNITION, OPTIONAL VENT DAMPER AND ELECTRONIC L.W.C.O.

Wiring diagram for steam boilers with optional vent damper and electronic L.W.C.O.

WIRING DIAGRAMS FOR HIGHER BTU;HR MODELS

STEAM (PZ,PZT AND PPZT) BOILER WITH 24 V HONEYWELL INTERMITTENT IGNITION, OPTIONAL VENT DAMPER AND MM-67 L.W.C.O.

Wiring diagram for steam boilers with MM-67 L.W.C.O. and optional vent damper.

HOT WATER (P AND PT) BOILER WITH 24 V HONEYWELL INTERMITTENT IGNITION, OPTIONAL VENT DAMPER AND COMBINATION CONTROL

Wiring diagram for hot water boilers with optional vent damper and combination control.

WIRING DIAGRAMS FOR HOT WATER BOILERS WITH IID

HOT WATER (S) BOILER WITH 24 V HONEYWELL INTERMITTENT IGNITION, OPTIONAL VENT DAMPER AND HI-LIMIT CONTROL-CONSTANT CIRCULATION

Wiring diagram for hot water boilers with optional vent damper and HI-LIMIT control.

PUMP OR VALVE ZONING

PUMP OR VALVE ZONING OF WATER BOILERS

Diagrams for zoning of water boilers using pumps or valves.

COMBINATION CONTROLS WITH T, TV, Z TERMINALS

Diagrams for zoning with combination controls using T, TV, Z terminals.

Pump Zoning system using R8230 C Relays

Wiring diagram for pump zoning using R8230C relays.

GENERAL TROUBLESHOOTING GUIDE

COMMON BOILER OPERATIONAL ISSUES

Covers burner operation, shutoff, flashback, delayed ignition, and odors.

VENT AND FLUE SYSTEM PROBLEMS

Addresses condensation in boiler flues and vent systems.

PIPING SYSTEMS

PIPING A HEATING COOLING SYSTEM TO A WATER BOILER AND CHILLER

Method for piping a heating-cooling system with a water boiler and chiller.

IF REPLACEMENT PARTS ARE NEEDED

Information on ordering replacement parts by model and serial number.

APPENDIX A

APPENDIX A: REMOVAL OF EXISTING BOILER FROM COMMON VENT SYSTEM

Steps for removing a boiler from a common venting system.

Removal of Existing Boiler from Common Vent System

Detailed procedures for safely removing a boiler from a common vent system.

Slant/Fin GG-375H Specifications

General IconGeneral
BrandSlant/Fin
ModelGG-375H
CategoryBoiler
LanguageEnglish

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