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Slant/Fin GG-175H - User Manual

Slant/Fin GG-175H
30 pages
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CONTENTS .........................................................................PAGE
Dimensions..................................................................................2
Installation Requirements:
Boiler Location........................................ ................................3
Boiler Foundation....................................................................3
Chimney Requirements............................. .............................3
Minimum Clearance.....................................................................3
Vent Piping..............................................................................4
Gas Piping............................................. ......................................4
Electrical Controls and Wiring.................... ............................5
Boiler Room Air Supply and Ventilation..................................5
Draft Hood Installation.............................. ..............................5
Piping at Boiler—Water Boilers................... ...........................6
Steam Controls Assembly and Installation.............................6
Piping a Steam Boiler.........................................................6,7
Vent Damper.......................................... ..............................8,9
Operating Instructions:
Filling and Venting Water Systems.............. ...........................9
Initial Start, Safety and Lighting Instructions...................10-11
Burner Adjustment, Checking Gas Input...... ........................12
Controls, Safety Check .........................................................13
Low Water Cut-off Check-Out....................................................13
Pressure Control Check-Out .....................................................13
Blowing Off a Steam Boiler........................................................14
Care and Maintenance.................................. ............................15
Safety Check for Control System..........................................16
Protection From Freezing.......................... ...........................16
Water Treatment....................................................................16
Sequence of Operations............................................................17
Wiring Diagrams...................................................................18-25
Pump or Valve Zoning—Water Boilers.............. ........................26
Troubleshooting Guide...............................................................27
Piping a Heating and Cooling System.......................................28
Replacement Parts...................................... ..............................28
Appendix A ................................................................................29
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS AND
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION" on page 3 of this instruction book.
The abo
ve warning does not apply to NATURAL gas-fired boilers.
The installation must conform to the requirements of the authori-
ty ha
ving jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineer
s Saf
ety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
WARNING
This boiler
, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas-fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Printed in U.S.A. 706
PUBLICATION GG-40
Part No. 41-0549 Rev. I
INSTALLATION AND OPERATING INSTRUCTIONS
HOT WATER—Models GG-75H through GG-399H
LOW PRESSURE STEAM AND HOT WATER—
Models GXH-105 through GXH-300H and Models GX-225 and GX-250
L
OW PRESSURE STEAM—Models GXHA-100 through GXHA-200
GALAXY
GAS-FIRED CAST IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Heating Contractor
Address
Phone Number
Boiler Model Number
Boiler Serial Number
Installation Date
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Summary

Boiler Dimensions

Installation Requirements

Boiler Location Requirements

Specifies location criteria for natural gas and propane boilers.

Boiler Foundation and Clearances

Guidance on foundation, clearances, and chimney requirements.

Safety Precautions

Vent Piping Installation

Gas Piping Installation

Electrical Controls and Wiring

Boiler Room Air Supply and Ventilation

Draft Hood

Piping at Boiler - Water Systems

Steam Boiler Installation and Piping

Vent Damper Installation

Basic Operating Instructions

Filling and Venting Water Systems

Procedure for filling the system with water and removing air.

Steam Boiler Cleaning, Treatment, and Initial Start

Safety Information Before Lighting

Intermittent Pilot (IID) System Operations

Burner Adjustment Procedures

Gas Input, Main Burner, and Pilot Adjustment

Setting gas input and adjusting main burner flame.

Safety Shutdown Checks

Verifying pilot and safety shutdown procedures.

Controls and Safety Checks

Low Water Cut-Off and Pressure Control Checks

Testing low water cut-off and pressure controls.

Steam Boiler Replacement Considerations

Blowing Off a Low Pressure Steam Boiler

Models Without Tankless Heaters

Blow-off procedure for boilers without tankless heaters.

Models With Tankless Heaters

Blow-off procedure for boilers with tankless heaters.

Care and Maintenance

General Maintenance and Water Level Checks

Regular checks on components and monitoring water levels.

Annual Inspection and Cleaning

Annual service and cleaning recommendations.

Safety Checks and Protection Measures

Sequence of Operation - Continuous Pilot

Sequence of Operation - Intermittent Pilot (IID)

Hot Water Boiler Wiring Diagrams (Continuous Pilot)

Under 300,000 BTU;hr

Electrical schematics for specific hot water boilers under 300k BTU.

300,000 BTU;hr

Electrical schematics for specific hot water boilers at 300k BTU.

Steam Boiler Wiring Diagrams (Continuous Pilot)

Under 300,000 BTU;hr

Electrical schematics for specific steam boilers under 300k BTU.

300,000 BTU;hr

Electrical schematics for specific steam boilers at 300k BTU.

Boiler Wiring Diagrams (IID Systems, Under 300 k BTU)

Hot Water Models

Wiring diagrams for IID hot water boilers under 300k BTU.

Steam Models

Wiring diagrams for IID steam boilers under 300k BTU.

Steam Boiler Wiring Diagrams (IID Systems, Over 300 k BTU)

Hot Water Boiler Wiring Diagrams (IID Systems, Over 300 k BTU)

Boiler Zoning Systems

24 Volt Thermostats for Zoning

Information on 24V thermostats used in zoning systems.

Pump Zoning Systems

Wiring diagrams for pump zoning systems using relays.

Zone Valve Zoning Systems

Wiring diagrams for zone valve zoning systems.

Troubleshooting Guide for Servicepeople

Burner Operation Issues

Common causes and remedies for burner failure, flashback, and delayed ignition.

Gas Odors, Condensation, and Venting Problems

Identifying and resolving fume/gas odors and condensation problems.

Piping a Heating-Cooling System

Replacement Parts Information

Appendix A: Boiler Removal from Vent System

Slant/Fin GG-175H Specifications

General IconGeneral
BrandSlant/Fin
ModelGG-175H
CategoryBoiler
LanguageEnglish

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