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Slant/Fin GG-399H - User Manual

Slant/Fin GG-399H
30 pages
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CONTENTS .........................................................................PAGE
Dimensions..................................................................................2
Installation Requirements:
Boiler Location........................................ ................................3
Boiler Foundation....................................................................3
Chimney Requirements............................. .............................3
Minimum Clearance.....................................................................3
Vent Piping..............................................................................4
Gas Piping............................................. ......................................4
Electrical Controls and Wiring.................... ............................5
Boiler Room Air Supply and Ventilation..................................5
Draft Hood Installation.............................. ..............................5
Piping at Boiler—Water Boilers................... ...........................6
Steam Controls Assembly and Installation.............................6
Piping a Steam Boiler.........................................................6,7
Vent Damper.......................................... ..............................8,9
Operating Instructions:
Filling and Venting Water Systems.............. ...........................9
Initial Start, Safety and Lighting Instructions...................10-11
Burner Adjustment, Checking Gas Input...... ........................12
Controls, Safety Check .........................................................13
Low Water Cut-off Check-Out....................................................13
Pressure Control Check-Out .....................................................13
Blowing Off a Steam Boiler........................................................14
Care and Maintenance.................................. ............................15
Safety Check for Control System..........................................16
Protection From Freezing.......................... ...........................16
Water Treatment....................................................................16
Sequence of Operations............................................................17
Wiring Diagrams...................................................................18-25
Pump or Valve Zoning—Water Boilers.............. ........................26
Troubleshooting Guide...............................................................27
Piping a Heating and Cooling System.......................................28
Replacement Parts...................................... ..............................28
Appendix A ................................................................................29
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS AND
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION" on page 3 of this instruction book.
The abo
ve warning does not apply to NATURAL gas-fired boilers.
The installation must conform to the requirements of the authori-
ty ha
ving jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineer
s Saf
ety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
WARNING
This boiler
, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas-fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Printed in U.S.A. 706
PUBLICATION GG-40
Part No. 41-0549 Rev. I
INSTALLATION AND OPERATING INSTRUCTIONS
HOT WATER—Models GG-75H through GG-399H
LOW PRESSURE STEAM AND HOT WATER—
Models GXH-105 through GXH-300H and Models GX-225 and GX-250
L
OW PRESSURE STEAM—Models GXHA-100 through GXHA-200
GALAXY
GAS-FIRED CAST IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Heating Contractor
Address
Phone Number
Boiler Model Number
Boiler Serial Number
Installation Date
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Summary

GALAXY Boilers: Installation and Operation

Important Safety Warnings and Statements

Crucial warnings and statements to read before proceeding with installation.

Installation Requirements and Conformity

Ensures installation meets codes, standards, and requires qualified personnel.

Boiler Installation Requirements

Boiler Location, Foundation, and Clearances

Guidelines for boiler location, foundation, and minimum clearances from combustible materials.

Chimney and Venting Requirements

Details on chimney types, venting systems, and specific installation requirements for safe flue gas disposal.

Boiler Area Safety and Piping Installation

Safety precautions for the boiler area and guidelines for vent and gas piping installation.

Electrical, Air Supply, and Draft Hood

Electrical Controls and Wiring

Requirements for electrical power, grounding, and control wiring diagrams.

Boiler Room Air Supply and Ventilation

Ensuring adequate combustion and ventilation air supply to the boiler room.

Draft Hood Installation

Instructions for installing the draft hood, which is part of the listed boiler assembly.

Piping and Steam Controls

Water Piping and Air Control Systems

Details on circulating systems, air control, pump location, and flow control valve for water boilers.

Low Pressure Steam Boiler Piping and Controls

Instructions for piping low pressure steam boilers and assembling steam controls.

Recommended Steam Piping Configurations

Illustrations and guidelines for parallel flow and counter flow steam piping systems.

Vent Damper Installation

Vent Damper Certification and Pre-installation

Information on vent damper certification, warnings, and pre-installation inspection requirements.

Vent Damper Installation Procedure

Step-by-step guide for physically installing the vent damper, connecting wiring, and positioning.

Post-Installation Checks and Adjustments

Procedures for verifying operation, safety checks, and thermostat anticipator adjustments after installation.

Operating Instructions and System Preparation

Pre-Firing Boiler Checks

Essential checks before firing the boiler, including relief valve, draft hood, wiring, and gas leaks.

Filling and Venting Water Systems

Procedure for filling the water system, venting air, and achieving proper operating pressure.

Pilot Lighting Safety and Procedures

Critical safety warnings and step-by-step instructions for lighting continuous and intermittent pilots.

Steam Boiler Cleaning and Water Treatment

New Steam Boiler Cleaning and Filling

Procedures for cleaning and filling a new steam boiler to remove contaminants.

Steam Boiler System Cleaning and Water Treatment

Methods for cleaning the steam boiler system and treating water for corrosion control.

Burner Adjustment and Control Checks

Adjusting Gas Input Rate and Burner Flame

Procedure for adjusting gas input rate and main burner flame for optimal combustion.

Ignition and Safety Shutdown Verification

Checking main burner ignition, pilot adjustment, and safety shutdown functions.

Control System Safety Checks

General Safety Control Verification

Checking all safety controls, including blocked vent and rollout switches, as per manual.

Low Water Cut-Off and Pressure Control Testing

Procedures for testing low water cut-off and steam pressure controls for proper operation.

Steam Boiler Replacement and Blow-off

Steam Boiler Replacement Considerations

Key checks and procedures when replacing an older steam boiler in an existing system.

Low Pressure Steam Boiler Blow-off Procedure

Instructions for blowing off the boiler to remove oil and grease from the system.

Care, Maintenance, and System Protection

Routine Boiler Maintenance and Servicing

General maintenance tasks including water level checks, annual servicing, and system protection.

Freeze Protection and Water Treatment

Guidance on protecting the system from freezing and implementing a water treatment program.

Control System Safety Checks and Boiler Area Safety

Testing controls, checking gas leaks, and reinforcing boiler area safety and clearances.

Boiler Sequence of Operation

Continuous Burning Pilot Sequence

Operational flow for boilers with continuous burning pilot, including thermostat, limits, and vent damper.

Intermittent Pilot Ignition System Sequence

Operational flow for boilers with intermittent pilot ignition, including spark generation and safety shutdowns.

Wiring Diagrams

Hot Water Boiler Wiring Diagrams

Wiring diagrams for various configurations of hot water boilers, including pilot types and vent dampers.

Steam Boiler Wiring Diagrams

Wiring diagrams for various configurations of steam boilers, including pilot types and vent dampers.

Boilers with IID (Intermittent Ignition) Wiring Diagrams

Wiring diagrams for boilers utilizing intermittent ignition systems with vent dampers.

Pump or Valve Zoning Systems

Water Boiler Zoning with Combination Controls

Diagrams for zoning water boilers using combination controls and 24V thermostats.

Pump Zoning Systems using R8230 C Relays

Wiring for pump zoning systems using R8230C relays and L8148/L8124 controls.

Troubleshooting Guide

Burner Operation and Ignition Issues

Troubleshooting for burners failing to operate, not shutting off, flash back, or delayed ignition.

Fumes, Odors, and Condensation Problems

Diagnosing and resolving issues with fumes, gas odors, and flue condensation.

System Piping and Parts Information

Piping a Heating-Cooling System

Method for piping a system with a water boiler and a chiller, including valve requirements.

Ordering Replacement Parts

Guidelines for identifying and ordering replacement parts using model and serial numbers.

Appendix A: Common Vent System Removal

Steps for Boiler Removal from Common Vent System

Procedure for safely removing a boiler from a common venting system while ensuring other appliances operate correctly.

Slant/Fin GG-399H Specifications

General IconGeneral
Input BTU399, 000
BTU Input399, 000
Fuel TypeNatural Gas
Output BTU339, 000
Efficiency85%
BTU Output359, 100
AFUE85%

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