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Slant/Fin GXH-125 - User Manual

Slant/Fin GXH-125
30 pages
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CONTENTS .........................................................................PAGE
Dimensions..................................................................................2
Installation Requirements:
Boiler Location........................................ ................................3
Boiler Foundation....................................................................3
Chimney Requirements............................. .............................3
Minimum Clearance.....................................................................3
Vent Piping..............................................................................4
Gas Piping............................................. ......................................4
Electrical Controls and Wiring.................... ............................5
Boiler Room Air Supply and Ventilation..................................5
Draft Hood Installation.............................. ..............................5
Piping at Boiler—Water Boilers................... ...........................6
Steam Controls Assembly and Installation.............................6
Piping a Steam Boiler.........................................................6,7
Vent Damper.......................................... ..............................8,9
Operating Instructions:
Filling and Venting Water Systems.............. ...........................9
Initial Start, Safety and Lighting Instructions...................10-11
Burner Adjustment, Checking Gas Input...... ........................12
Controls, Safety Check .........................................................13
Low Water Cut-off Check-Out....................................................13
Pressure Control Check-Out .....................................................13
Blowing Off a Steam Boiler........................................................14
Care and Maintenance.................................. ............................15
Safety Check for Control System..........................................16
Protection From Freezing.......................... ...........................16
Water Treatment....................................................................16
Sequence of Operations............................................................17
Wiring Diagrams...................................................................18-25
Pump or Valve Zoning—Water Boilers.............. ........................26
Troubleshooting Guide...............................................................27
Piping a Heating and Cooling System.......................................28
Replacement Parts...................................... ..............................28
Appendix A ................................................................................29
IMPORTANT
READ ALL OF THE FOLLOWING WARNINGS AND
STATEMENTS BEFORE READING THE
INSTALLATION INSTRUCTIONS
WARNING
LIQUEFIED PETROLEUM (L.P.)
PROPANE GAS-FIRED BOILERS
Installation location ONLY as permitted in paragraph entitled
"LIQUEFIED PETROLEUM (L.P.) PROPANE GAS-FIRED
BOILER LOCATION" on page 3 of this instruction book.
The abo
ve warning does not apply to NATURAL gas-fired boilers.
The installation must conform to the requirements of the authori-
ty ha
ving jurisdiction or, in the absence of such requirements, to
the National Fuel Gas Code, ANSI Z223.1-latest edition. The
installation must also conform to the additional requirements in
this Slant/Fin Instruction Book.
In addition, where required by the authority having jurisdiction,
the installation must conform to American Society of Mechanical
Engineer
s Saf
ety Code for Controls and Safety Devices for
Automatically Fired Boilers, No. CSD-1.
This manual must be left with owner and should be hung on or
adjacent to the boiler for reference.
WARNING
This boiler
, gas piping and accessories must be installed, con-
nected, serviced and repaired by a trained, experienced service
technician, familiar with all precautions required for gas-fired
equipment and licensed or otherwise qualified, in compliance
with the authority having jurisdiction.
Printed in U.S.A. 706
PUBLICATION GG-40
Part No. 41-0549 Rev. I
INSTALLATION AND OPERATING INSTRUCTIONS
HOT WATER—Models GG-75H through GG-399H
LOW PRESSURE STEAM AND HOT WATER—
Models GXH-105 through GXH-300H and Models GX-225 and GX-250
L
OW PRESSURE STEAM—Models GXHA-100 through GXHA-200
GALAXY
GAS-FIRED CAST IRON BOILERS FOR NATURAL AND L.P. PROPANE GASES
Heating Contractor
Address
Phone Number
Boiler Model Number
Boiler Serial Number
Installation Date
Question and Answer IconNeed help?

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Summary

Important Warnings and Statements

LP Gas-Fired Boiler Location Warning

Special attention for LP gas boilers regarding location due to gas weight.

Qualified Installer Warning

Installation, connection, servicing, and repair must be done by trained, qualified technicians.

Boiler Dimensions

Gas Orifice Sizes for Gas Level

Table detailing orifice sizes for different gas levels and boiler inputs.

Installation Requirements

Natural Gas Boiler Location

Guidance on selecting a suitable location for natural gas boilers.

LP Gas Boiler Location Requirements

Specific location requirements for LP gas boilers due to gas properties.

Boiler Foundation Requirements

Instructions for providing a stable, level foundation for the boiler.

Chimney Requirements

Guidelines for proper chimney venting and types of systems.

Minimum Clearances

Specifies required clearances from combustible materials for boiler models.

GXH Series Minimum Clearances

GXHA Series Minimum Clearances

Clearances for GXHA series boilers from combustible construction.

Safety Precautions

Vent Piping Installation

Instructions for proper installation of vent piping.

Gas Piping Installation

Guidelines for gas piping installation, sizing, and testing.

Electrical Controls and Wiring

Boiler Room Air Supply and Ventilation

Ensuring adequate air for combustion and ventilation, and avoiding overheating.

Draft Hood Installation

Instructions regarding the draft hood and its proper installation.

Special Flushing Instructions

Instructions for flushing new boilers to remove sediment.

Water Piping at Boiler

Circulating System Piping

How to pipe circulating water systems with pumps and tanks.

Air Control System

Use of diaphragm tanks and automatic air vents for system pressure control.

Pump Location

Guidance on proper placement of pumps in heating systems.

GXH Low Pressure Steam Boiler Installation

Steam Controls Assembly and Installation

Instructions for assembling and installing steam control components.

Piping a Low Pressure Steam Boiler

Recommended One Pipe Steam Piping

Counter Flow Steam Piping

Description of counter flow piping for low pressure steam systems.

Vent Damper Installation

Vent Damper Installation Safety Warning

Critical safety warning regarding electrical power and gas supply during installation.

Pre-Installation Steps for Vent Damper

Steps to perform before beginning the vent damper installation.

Vent Damper Installation Procedure

Step-by-step guide for installing the vent damper unit.

Basic Operating Instructions

Filling and Venting Water Systems

Procedure for filling and venting water-based heating systems.

Vent Damper Installation Steps

Post-Installation Checks

Steps to verify proper operation and complete installation checks.

Thermostat Heat Anticipator Adjustment

Adjusting heat anticipator for thermostats used with vent dampers.

New Steam Boiler Cleaning and Filling

Cleaning Existing Steam Boiler Systems

Procedure for cleaning oil and grease from existing steam boiler systems.

Water Treatment for Corrosion Control

Method for treating boiler water to prevent corrosion.

Filling and Venting Steam Boiler

Steps for filling and venting the steam boiler before operation.

Initial Start-Up Procedure

Safety Information Before Lighting

Critical safety warnings and procedures for lighting the pilot.

Smelling Gas Procedures

Immediate actions to take if a gas leak is detected.

Pilot Lighting Instructions

Step-by-step guide for lighting the pilot light.

Continuous Burning Pilot Lighting

Turning Off Gas Supply

Procedure for safely shutting off the gas supply to the appliance.

Intermittent Pilot (IID) System Operation

Safety Before Operating IID System

Critical safety warnings for operating appliances with IID systems.

IID System Operating Instructions

Steps for operating the appliance with an intermittent pilot ignition system.

Turning Off Gas Supply (IID System)

Procedure for safely shutting off the gas supply for IID systems.

Burner Adjustment

Adjusting Gas Input Rate

Steps to consult gas supplier, set thermostat, measure pressure, and calculate input.

Main Burner Flame Adjustment

Adjusting primary air shutters for optimal flame characteristics.

Ignition Check-out and Pilot Adjustment

Checking pilot flame and adjusting it for proper engulfment.

Safety Shutdown Check-out

Verifying safety shutdown procedures for pilot and main burners.

Controls and Safety Checks

Low Water Cut-Off Check-Out

Procedures for checking electronic and float type low water cut-off controls.

Special Flushing Instructions

Important flushing guidance for new boiler installations.

Pressure Control Check-Out

Steps to check and adjust the boiler pressure control.

Steam Controls Installation

Replacing Steam Boilers

Blowing Off Low Pressure Steam Boilers

Procedures for skimming oil and grease from steam boilers.

Care and Maintenance

Airflow Obstruction Warning

Critical warning to keep boiler room air supply and ventilation unobstructed.

General Maintenance Procedures

Combines general, water level, and annual inspection maintenance tasks.

Safety Warnings

Consolidated safety warnings regarding airflow and combustion chamber.

Safety Checks and Precautions

Control System Safety Checks

Tests for high limit controls and gas valve safety shutdown.

System Protection and Area Clearance

Covers freezing protection, water treatment, and boiler area clearance.

Sequence of Operation: Continuous Burning Pilot

Sequence of Operation: Intermittent Pilot (IID) System

Wiring Diagrams: Hot Water Boilers - Continuous Pilot

Hot Water Boiler Wiring: Continuous Pilot, Intermittent Circulation

Wiring for P&PT hot water boilers with continuous pilot and intermittent circulation.

Hot Water Boiler Wiring: Continuous Pilot, Vent Damper and Combination Control - Intermittent Circulation

Wiring for P&PT hot water boilers with continuous pilot, VD, and combination control.

Wiring Diagrams: Hot Water Boilers - Continuous Pilot with Optional Vent Damper

Hot Water Boiler Wiring: Continuous Pilot, Optional Damper, Intermittent Circulation

Wiring for P&PT hot water boilers with continuous pilot and optional vent damper.

Hot Water Boiler Wiring: Continuous Pilot, Optional Damper, Constant Circulation

Wiring for S&ST hot water boilers with continuous pilot and optional vent damper.

Wiring Diagrams: Steam Boilers - Continuous Pilot

Steam Boiler Wiring: Continuous Pilot, Vent Damper and MM-67 LWCO

Wiring for steam boilers with continuous pilot, vent damper, and MM-67 LWCO.

Steam Boiler Wiring: Continuous Pilot, Vent Damper, Electronic LWCO

Wiring for steam boilers with continuous pilot, vent damper, and electronic LWCO.

Wiring Diagrams: Steam Boilers (300 k+ BTU;hr) - Continuous Pilot with Optional Vent Damper

Steam Boiler Wiring: Continuous Pilot, Optional Damper & Electronic LWCO

Wiring for 300k+ BTU/hr steam boilers with continuous pilot, optional damper, and electronic LWCO.

Wiring Diagrams: Hot Water Boilers - Intermittent Ignition

Hot Water Boiler Wiring: IID, Vent Damper & Combination Control

Wiring for hot water boilers with IID, vent damper, and combination control.

Hot Water Boiler Wiring: IID, Vent Damper

Wiring for hot water boilers with intermittent ignition and vent damper.

Wiring Diagrams: Steam Boilers - Intermittent Ignition

Steam Boiler Wiring: IID, Vent Damper & MM-67 LWCO

Wiring for steam boilers with IID, vent damper, and MM-67 LWCO.

Steam Boiler Wiring: IID, Vent Damper & Electronic LWCO

Wiring for steam boilers with IID, vent damper, and electronic LWCO.

Wiring Diagrams: Boilers (300 k+ BTU;hr) - Intermittent Ignition & Optional Vent Damper

Steam Boiler Wiring: IID, Optional Damper (Part 2)

Wiring diagrams for large steam boilers with IID and optional vent damper.

Hot Water Boiler Wiring: IID, Optional Damper (Part 2)

Wiring diagrams for large hot water boilers with IID and optional vent damper.

Wiring Diagrams: Hot Water Boilers - Intermittent Ignition & Vent Damper

Hot Water Boiler Wiring: IID, Vent Damper

Wiring for hot water boilers with IID and vent damper.

Wiring Diagrams: Hot Water Boilers (300 k+ BTU;hr) - Intermittent Ignition, Optional Vent Damper & Hi-Limit

Hot Water Boiler Wiring: IID, Optional Damper & Hi-Limit

Wiring for large hot water boilers with IID, optional damper, and hi-limit.

Zoning Systems for Water Boilers

Combination Controls and Thermostats

Diagrams for combination controls and 24V thermostats used in zoning.

Pump and Zone Valve Zoning Diagrams

Wiring for pump zoning systems and zone valve systems.

Troubleshooting Guide for Servicepeople

Ignition and Burner Operation Issues

Troubleshooting burner failures, flashback, and delayed ignition.

System and Air Quality Issues

Diagnosing fumes, gas odors, and condensation problems.

Piping Heating-Cooling Systems

Ordering Replacement Parts

Appendix A: Common Vent System Removal

Slant/Fin GXH-125 Specifications

General IconGeneral
BrandSlant/Fin
ModelGXH-125
CategoryBoiler
LanguageEnglish

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