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Slant/Fin VSL-160B - User Manual

Slant/Fin VSL-160B
108 pages
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Part # 819506000-R00 Printed in U.S.A. 513 PUBLICATION VSL-40 rev.B
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INSTALLATION INSTRUCTIONS
DIRECT-VENT SEALED COMBUSTION CONDENSING BOILER
HOT WATER MODEL VSL-160B & VSL-160C (COMBI BOILER)
GAS-FIRED BOILER FOR NATURAL AND L.P. PROPANE GASES
VSL Boiler
®
CUS
®
LLC
This manual must be left with owner and should be
hung on or adjacent to the boiler for reference.

Table of Contents

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Summary

SAFETY INSTRUCTIONS

General Safety Warnings and Gas Leak Procedures

Covers fire/explosion risks, gas leak response, and general precautions.

Installation and Service Qualifications

Emphasizes that installation and service must be performed by qualified personnel.

Operating Safety and Specific Hazards

Details safe operating practices, hot water scald risks, and electrical safety.

Maintenance and Boiler Liability

Outlines maintenance requirements and manufacturer liability for improper installation.

1 - INSTALLATION - CODE REQUIREMENTS

Regulations and Guidelines

Covers national and local codes for boiler installation.

Massachusetts Installation Requirements

Specific state requirements including CO detectors and signage.

2 - GENERAL INFORMATION

Key to Symbols Used

Explains warning, caution, and notice symbols for understanding the manual.

Model Description

Details the meaning of the model number designation (VSL-160-B/C).

3 - MAIN COMPONENTS

4 - FUNCTION OVERVIEW

Hydronic Functional Schematics

Illustrates the hydraulic system for both 160-B and 160-C models.

Boiler Intended Use and Efficiency

Explains the boiler's purpose, functions, and efficiency optimization.

5 - INSTALLATION - Location

Choosing the Installation Location

General guidelines, warnings, and cautions for selecting the boiler's location.

Clearance Requirements and Transport

Details minimum clearances and safe procedures for transporting the boiler.

6 - INSTALLATION - Mounting the boiler

Boiler Mounting Procedure

Step-by-step instructions for securely mounting the boiler using the wall bracket.

Installation Dimensions and Clearances

Provides necessary dimensions and clearance information for installation.

7 - INSTALLATION - Water connection

Water Connections Overview

Introduces water connections and lists supplied fittings.

Supply and Return Piping Guidelines

Detailed instructions and cautions for connecting water supply and return lines.

Expansion Tank, Pump, and Sizing

Requirements for expansion tanks, heating pumps, and system sizing.

Domestic Hot Water Piping

Instructions for connecting to an indirect water heater for DHW production.

Condensate Disposal System

Procedures for connecting and managing the condensate disposal system.

8 - INSTALLATION - Electrical connections

Electrical Connections Overview and Safety

General safety warnings and requirements for electrical installation.

Power Supply and Component Wiring

Instructions for connecting power, pumps, thermostats, and outdoor sensors.

9 - INSTALLATION - Connecting to an indirect water heater

Connecting to Indirect Water Heater

Procedures for linking the boiler to an indirect water heater for DHW.

Instrument Panel Access and Settings

Steps to open the instrument panel and configure settings.

10 - INSTALLATION - Vent and combustion air

Vent and Combustion Air System Requirements

Guidelines on venting safety, air quality, piping, and length limitations.

Approved Vent Materials and Components

Lists approved materials and components for PVC/CPVC, stainless steel, and polypropylene vent systems.

Single Pipe Venting and Sidewall Terminations

Procedures for single pipe venting and sidewall terminations for two-pipe and concentric systems.

Vertical Terminations and Multiventing

Instructions for vertical terminations and multi-boiler venting configurations.

11 - INSTALLATION - Gas supply

Gas Supply Piping and Pressure

Instructions for gas piping, sizing, pressure checks, and safety.

Gas Type Conversion and Altitude

Procedures for converting fuel types and operating at high altitudes.

12 - START-UP

Initial Startup and System Filling

Steps for initial boiler startup, filling the condensate trap and heating system.

Gas Supply, Combustion, and CO2 Checks

Verifying gas supply, performing combustion analysis, and adjusting CO2 levels.

Adjusting Operation and Cold Start

Setting heating capacity, DHW flow, and understanding cold start mode.

13 - USE

Instrument Panel and Pressure Check

Overview of the control panel and how to check heating system pressure.

Operating Modes and Temperature Adjustment

Instructions for Summer/Winter modes and adjusting water temperatures.

Heating System Types and Outdoor Reset

Configuring heating system types and optimizing efficiency with outdoor reset.

Boiler Switch Settings and Safety Functions

Explains boiler switch functions and protective actions like freeze protection.

Operational Delays, Alarms, and Diagnostics

Details operational delays, alarms, lock-outs, error codes, and diagnostic procedures.

14 - MAINTENANCE

General Care and Routine Inspections

Outlines maintenance schedules, safety precautions, and routine inspections.

Casing Removal and Component Cleaning

Procedures for removing the boiler casing and cleaning internal components.

Ignition, Flame Detection, and Other Component Checks

Checks for ignition, flame detection, sensors, condensate trap, and valve removal.

Draining Procedures and Sensor Checks

Steps for draining the boiler and verifying sensor resistance.

Wiring Diagrams and Troubleshooting

Explains functional and multiwire wiring diagrams for diagnostics.

15 - TECHNICAL DATA

16 - SPARE PARTS

17 - READ OUT FLOW CHART

Flow Chart Navigation and Parameter Access

Guide on using the flow chart to navigate menus and adjust parameters.

Slant/Fin VSL-160B Specifications

General IconGeneral
BrandSlant/Fin
ModelVSL-160B
CategoryBoiler
LanguageEnglish

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