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Smartgen ACC4100 - User Manual

Smartgen ACC4100
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ACC4100
DIESEL AIR COMPRESSOR CONTROLLER
USER MANUAL
SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

Questions and Answers

  • A
    Andrew SchneiderAug 16, 2025
    What to do if Smartgen Controller shows a shutdown alarm in running?
    • S
      Stephen RussellAug 16, 2025
      If the Smartgen Controller displays a shutdown alarm while running, first, check the related switches and wirings according to the LCD information. Also, verify the programmable input ports.
  • L
    Leah BeckerAug 18, 2025
    What to do if Smartgen ACC4100 has no response for starter?
    • L
      Larry ReevesAug 19, 2025
      If the Smartgen Controller is not responding to the starter, check the starter wire connections and the starting battery.
  • J
    jeffreyharrisAug 21, 2025
    What to do if Smartgen ACC4100 Controller shows crank failure?
    • J
      Jessica JacobsAug 22, 2025
      If the Smartgen Controller experiences a crank failure, check the fuel circuit and related wirings, the starting battery, and the speed sensor and its wire connections. Also, refer to the engine manual for further guidance.
  • M
    Michael JensenAug 25, 2025
    What to do if Smartgen ACC4100 Controller shows ECU communication failure?
    • K
      Kimberly CaldwellAug 26, 2025
      If the Smartgen Controller experiences an ECU communication failure, check the wire CAN high and CAN low polarity. Also, verify that the 120? resistor is connected correctly, the engine type is selected correctly, the wire connection between the controller and the engine is correct, and the output port settings are correct.
  • S
    stonekatieAug 28, 2025
    What to do if Smartgen ACC4100 RS485 communication is abnormal?
    • B
      Brian ClarkAug 28, 2025
      If the Smartgen Controller's RS485 communication is abnormal, check the RS485 wire connections, ensure the RS485 COM port settings are correct, verify that RS485 A and B are not connected reversely, check if the RS485 conversion module is damaged, and check if the PC communication port is damaged.
  • M
    Mr. Jay MendozaAug 31, 2025
    What to do if Smartgen ACC4100 Controller has an emergency stop?
    • C
      Christian DayAug 31, 2025
      If the Smartgen Controller experiences an emergency stop, check whether the emergency stop button is functioning correctly and check the wire connection for open circuits.
  • B
    brownronaldSep 3, 2025
    What to do if Smartgen ACC4100 shows ECU warning or shutdown?
    • N
      Nicole LewisSep 3, 2025
      If the Smartgen Controller shows an ECU warning or shutdown, refer to the alarm screen to obtain information. If there is detailed alarm information, then check the engine according to it. If there is not, refer to the engine manual to obtain information according to the SPN alarm code.
  • G
    glandrySep 6, 2025
    How to fix Smartgen ACC4100 Controller no response with power?
    • B
      Brian DrakeSep 6, 2025
      If the Smartgen Controller does not respond with power, check the starting battery, the controller wirings, and the DC fuse.
  • S
    Sarah LongSep 9, 2025
    What to do if Smartgen Controller shows water temp. high alarm after crank disconnection?
    • K
      Kathryn RobertsSep 9, 2025
      If the Smartgen Controller displays a water temperature high alarm after crank disconnection, check the water temperature sensor and its wire connections.
  • A
    Alexander HendrixSep 12, 2025
    What to do if Smartgen Controller shows oil pressure low alarm after crank disconnection?
    • J
      Jonathan HarveySep 12, 2025
      If the Smartgen Controller displays an oil pressure low alarm after crank disconnection, check the oil pressure and its wire connections.

Summary

1 OVERVIEW

2 PERFORMANCE AND CHARACTERISTICS

3 SPECIFICATION

4 OPERATION

4.1 KEY FUNCTION DESCRIPTION

Explains the function of each key on the controller panel.

4.2 CONTROLLER PANEL

Details the front panel layout and indicators of the controller.

4.3 START;STOP OPERATION

Describes the sequences for starting and stopping the air compressor.

4.4 START OPERATION FOR FUEL PRE-SUPPLY OUTPUT SETTING

Details the start operation when fuel pre-supply output is configured.

4.5 EMERGENCY START

Explains how to perform an emergency start of the air compressor.

4.6 LOAD;UNLOAD SPEED REGULATION PROCESS OF AIR COMPRESSOR

Describes how speed regulation works during load/unload cycles.

5 MANUAL DPF REGENERATION

5.1 ILLUSTRATION

Provides an illustration related to DPF regeneration.

5.2 PANEL ICON DESCRIPTION OF DPF REGENERATION

Explains the icons used for DPF regeneration on the control panel.

5.3 DPF MANUAL REGENERATION OPERATION

Details the procedure for performing manual DPF regeneration.

6 PROTECTION

6.1 WARNINGS

Lists various warning conditions that the controller can detect.

6.2 SHUTDOWNS

Lists various shutdown conditions that stop the engine or compressor.

7 WIRE CONNECTION

8 CONFIGURATION PARAMETER RANGE AND DEFINITION

8.1 PARAMETER RANGE AND DEFINITION

Lists and defines configurable parameters and their operational ranges.

8.2 DEFINABLE CONTENTS OF AUXILIARY OUTPUT PORTS 1~6

Covers definable contents for auxiliary output ports, custom periods, and combinations.

8.3 DEFINED CONTENTS OF DIGITAL INPUT PORTS

Details the functions and types of digital input ports.

8.4 SELECTION OF SENSORS

Explains how to select and configure various sensors for accurate readings.

8.5 CONDITIONS OF CRANK DISCONNECT SELECTION

Defines conditions for starter disconnection from the engine.

8.6 MAINTENANCE SETTING

Covers settings for maintenance schedules and actions.

9 PARAMETERS SETTING

10 SENSOR SETTING

11 COMMISSIONING

12 TYPICAL APPLICATION

13 INSTALLATION

13.1 CLIPS

Explains how to use the controller's fixing clips for panel mounting.

13.2 OVERALL & CUTOUT DIMENSIONS

Provides dimensions for overall unit and panel cutout for installation.

14 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE

14.1 CUMMINS ISB;ISBE

Details connector pinouts for Cummins ISB/ISBE engine types.

14.2 CUMMINS QSL9

Details connector pinouts for Cummins QSL9 engine type.

14.3 CUMMINS QSM11(IMPORT)

Details connector pinouts for Cummins QSM11 (Import) engine type.

14.4 CUMMINS QSX15-CM570

Details connector pinouts for Cummins QSX15-CM570 engine type.

14.5 CUMMINS GCS-MODBUS

Details connections for Cummins GCS-MODBUS engine types.

14.6 CUMMINS QSM11

Details connector pinouts for Cummins QSM11 (Common J1939) engine type.

14.7 CUMMINS QSZ13

Details connector pinouts for Cummins QSZ13 engine type.

14.8 DETROIT DIESEL DDEC III; IV

Details connector pinouts for Detroit Diesel DDEC III/IV engine type.

14.9 DEUTZ EMR2

Details connector pinouts for Deutz EMR2 engine type.

14.10 JOHN DEERE

Details connector pinouts for John Deere engine type.

14.11 MTU MDEC

Details connector pinouts for MTU MDEC engines.

14.12 MTU ADEC (SMART MODULE)

Details connector pinouts for MTU ADEC (Smart Module) engine.

14.13 MTU ADEC (SAM MODULE)

Details connector pinouts for MTU ADEC (SAM Module) engine.

14.14 PERKINS

Details connector pinouts for Perkins engines.

14.15 SCANIA

Details connector pinouts for Scania engines.

14.16 VOLVO EDC3

Details connector pinouts for Volvo EDC3 engines.

14.17 VOLVO EDC4

Details connector pinouts for Volvo EDC4 engines.

14.18 VOLVO-EMS2

Details connector pinouts for Volvo-EMS2 engines.

14.19 YUCHAI

Details connector pinouts for Yuchai engines.

14.20 WEICHAI

Details connector pinouts for Weichai engines.

15 TROUBLE SHOOTING

16 PACKING LIST

Smartgen ACC4100 Specifications

General IconGeneral
BrandSmartgen
ModelACC4100
CategoryController
LanguageEnglish

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