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Smartgen HGM6510 User Manual

Smartgen HGM6510
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HGM6510 Genset Parallel Unit
USER MANUAL
Smartgen Technology
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Smartgen HGM6510 Specifications

General IconGeneral
Crank InterruptYes
Alternator InputYes
Current InputYes
DisplayLCD
Input Voltage8-35VDC
CommunicationRS485
Programmable Relay Output5A/250VAC, 5A/30VDC
Operating Temp.-25°C to +70°C
Communication ProtocolMODBUS protocol

Summary

USER MANUAL

Front Panel Overview

Visual layout of the Gen-Set Controller and indicator lights.

Overview

Performance and Characteristics

Application Modes

Details the two primary operational modes of the controller.

Generator and Bus Electrical Parameters

Lists measured electrical parameters for the generator and bus/mains.

Synchronization Parameters

Parameters related to synchronizing the generator with the bus.

Abnormal Conditions and Faults

Lists various generator abnormal conditions and fault display types.

Controller Features and Capabilities

Parameter Measurement and Display

Describes accurate measurement and display of electrical and engine parameters.

Control, Protection, and Maintenance

Outlines automatic operation, protection functions, and maintenance reminders.

Communication, Logic, and Design

Details communication interfaces, custom logic, and modular design.

Specifications

Electrical and Relay Specifications

Details voltage, current, frequency, and relay output ratings and specifications.

Communication Interface and Physical Specifications

Covers communication interfaces, dimensions, and working conditions.

Front Panel Interface

Indicator Lights

Describes the function of the various indicator LEDs on the panel.

Pushbuttons and Controls

Explains the function of each pushbutton and control element on the panel.

Operation Modes

Automatic Operation Sequence

Details the sequence and process for automatic parallel operation start and stop.

Manual Operation Sequence

Details the sequence and process for manual operation start and stop.

Protections and Alarms

Warning Alarms

Lists alarms that warn but do not shut down the genset.

Shutdown Alarms

Lists alarms that cause immediate shutdown of the genset.

Trip and Stop Alarms

Lists alarms that trip the generator and stop operation.

Panel Configuration

LCD Display Overview

Details the general information and status screens displayed on the controller's LCD.

LCD Engine Parameter Display

Shows detailed engine parameters such as speed, oil pressure, and temperature.

LCD Generator and Bus Display

Displays generator electrical parameters and bus voltage/frequency data.

LCD Synchronization and Alarm Display

Shows synchronization status and lists active alarms with their types and descriptions.

LCD Event Log and About Display

Covers system event logging and controller information display on the LCD.

Parameter Configuration Guide

Guides users through setting and adjusting controller parameters via the interface.

Input and Output Port Functions

Configurable Input Port Functions

Details the functions and types of configurable input ports (1-9).

Configurable Output Port Functions

Details the functions and types of configurable output ports (1-5).

Controller Layout and Connections

Event Log Functionality

Explains how the controller logs shutdown, warning, and trip events.

Back Panel Terminal Connections

Shows the layout and terminal descriptions for the controller's back panel.

ECU Interface and Debugging

ECU Interface Capabilities

Describes the controller's interface capabilities with Engine Control Units (ECUs).

Debugging Procedures

Provides step-by-step guides for debugging single unit and parallel operations.

Manual Parallel Operation Off-Load

Steps for performing manual parallel operation when the genset is off-load.

Manual Parallel Operation On-Load

Steps for performing manual parallel operation when the genset is on-load.

Fully Automatic Parallel Operation

Details the procedures for automatic parallel operation modes.

Power Management Mode

Troubleshooting and Wiring Diagrams

Troubleshooting Common Problems

Lists common problems and their potential solutions for the controller.

Typical Wiring Diagrams

Illustrates general and application-specific wiring connections for the controller.

Communication and Physical Specifications

Communication Interface Details

Details the RS232 and RS485 communication protocols used by the controller.

Case Dimensions and Panel Cutout

Provides physical dimensions for installation and panel cutout.

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