QUICK START GUIDE cont'd SYNERGIC CURVE (WIRE SELECTION)
Setting Wire Composition
Shielding
Gas
Material Thickness
MIN/MAX inch
SHORT PULSED
Application
E71TGS .035 Flux Core - Steel none
.039 - .240
1 – 6 mm
All-purpose steel welding from sheet metal
to structural
Fe .023” Steel 75% Argon
25% CO2
.024”-.118”
0.6 - 3mm
.028”-.138”
0.7 – 3.5mm
All-purpose steel welding from thin sheet
to structural
Fe .023” Steel 100% CO2 .024”-.157”
0.6 - 4mm
--- All-purpose steel welding from thin sheet
to structural
Fe .030” Steel 75% Argon
25% CO2
.024”-.197”
0.6 - 5mm
.031”-.158”
0.8 - 4mm
All-purpose steel welding from thin sheet
to structural
Fe .030” Steel 100% CO2 .024”-.197”
0.6 - 5mm
--- All-purpose steel welding from thin sheet
to structural
Fe .035” Steel 75% Argon
25% CO2
.031”-.197”
0.8 - 5mm
.031”-.197”
0.8 - 5mm
All-purpose steel welding from thin sheet
to structural
Fe .035” Steel
100% CO2
.031”-.165”
0.8 – 4.2mm
--- All-purpose steel welding from thin sheet
to structural
Fe .040” Steel
75% Argon
25% CO2
.031”-.150”
0.8 – 3.8mm
.031”-.197”
0.8 - 5mm
All-purpose steel welding from thin sheet
to structural
Fe .040” Steel
100% CO2
.031”-.268”
0.8 – 6.8mm
--- All-purpose steel welding from thin sheet
to structural
308L .030” Stainless-Steel
98% Argon
2% CO2
.031”-.157”
0.8 - 4mm
.024”-.181”
0.6 – 4.6mm
301, 302, 304 and 305 Stainless-Steels
308L .035” Stainless-Steel
98% Argon
2% CO2
.039”-.263”
1.0 – 6.7mm
.031”-.209”
0.8 – 5.3mm
301, 302, 304 and 305 Stainless-Steels
308L .040” Stainless-Steel
98% Argon
2% CO2
.035”-.276”
0.9 – 6.7mm
.031”-.197”
0.8 – 5mm
301, 302, 304 and 305 Stainless-Steels
AlMgMn2.7
5554
.040” Aluminum
Magnesium 2.7%
100% Argon
.039”-.236”
1.0 – 6mm
.031”-.197”
0.8 – 5mm
Panel and structural repair as required by OE
manufacturers
AlMgMn2.7
5554
.045” Aluminum
Magnesium 2.7%
100% Argon
.047”-.157”
1.2 – 4mm
.039”-.217”
1 – 5.5mm
Panel and structural repair as required by OE
manufacturers
AlMg5
5356
.030” Aluminum
Magnesium 5%
100% Argon
.031”-.197”
0.8 - 5mm
.031”-.236”
0.8 - 6mm
All-purpose, automotive body panel and structural
repair, pressure vessels boats and truck bodies
AlMg5
5356
.035” Aluminum
Magnesium 5%
100% Argon
.031”-.236”
0.8 - 6mm
.031”-.236”
0.8 - 6mm
All-purpose, automotive body panel and structural
repair, pressure vessels boats and truck bodies
AlMg5
5356
.040” Aluminum
Magnesium 5%
100% Argon
.035”-.315”
0.9 - 8mm
.031”-.217”
0.8 – 5.5mm
All-purpose, automotive body panel and structural
repair, pressure vessels boats and truck bodies
AlSi12
4047
.023” Aluminum
Silicon 12%
100% Argon
.024”-.098”
0.6 – 2.5mm
.031”-.157”
0.8 - 4mm
Welding forged and cast aluminum parts
AlSi12
4047
.030” Aluminum
Silicon 12%
100% Argon
.031”-.197”
0.8 - 5mm
.024”-.236”
0.6 - 6mm
Welding forged and cast aluminum parts
AlSi12
4047
.035” Aluminum
Silicon 12%
100% Argon
.039”-.315”
1.0 - 8mm
.024”-.236”
0.6 - 6mm
Welding forged and cast aluminum parts
AlSi12
4047
.040” Aluminum
Silicon 12%
100% Argon
.039”-.236”
1.0 - 6mm
.031”-.236”
0.8 - 6mm
Welding forged and cast aluminum parts
CuSi3
6560
.030” Copper
Silicon 3%
100% Argon
.024”-.118”
0.6 - 3mm
.031”-.142”
0.8 – 3.6mm
MIG brazing, automotive body panel and structural
repair with high strength, Boron and galvanized steels
CuSi3
6560
.035” Copper
Silicon 3%
100% Argon
.024”-.157”
0.6 - 4mm
.031”-.197”
0.8 – 5mm
MIG brazing, automotive body panel and structural
repair with high strength, Boron and galvanized steels
CuSi3
6560
.040” Copper
Silicon 3%
100% Argon
.028”-.197”
0.7 - 5mm
.039”-.157”
1 – 4mm
MIG brazing, automotive body panel and structural
repair with high strength, Boron and galvanized steels
Union x 96 .030” Steel
Argon +
CO
2 18%
.024”-.197”
0.7 - 5mm
.031”-.157”
1 – 4mm
Welding specific Honda applications
Union x 96 .030” Steel
Argon +
CO
2 18%
.024”-.197”
0.7 - 5mm
.031”-.157”
1 – 4mm
Welding specific Honda applications
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