TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ........................................................................ 2-3
TABLE OF CONTENTS ..................................................................................................... 4
SECTION 1 - FAMILIARIZATION ...................................................................................... 5
SECTION 2 - OPERATING INSTRUCTIONS ................................................................. 6-9
Pre-start Checklist ......................................................................................................... 6
Starting & Stopping Engine & Blades ...................................................................... 6-7
Starting & Stopping Wheel Drive ................................................................................. 7
Handle Height Adjustment ............................................................................................ 8
Cutting Height Adjustment ........................................................................................... 8
Swivel Wheel Lock and Unlock .................................................................................... 9
Recycling Operation ...................................................................................................... 9
SECTION 3 - MAINTENANCE INSTRUCTIONS ........................................................ 10-11
Service -After First 5 Hours ....................................................................................... 10
Change Engine Oil.................................................................................................... 10
Service Engine .......................................................................................................... 10
Grease Front Caster Bushings ............................................................................... 10
Grease Deck / Blade Spindle ................................................................................... 10
Check Blade Brake ................................................................................................... 10
Check Engine to Deck Belt ...................................................................................... 10
Check Wheel Drive Belts ......................................................................................... 10
Check Mower Blade ................................................................................................. 11
Check Wheel Drive Control ..................................................................................... 11
Service - Every 25 Operating Hours .......................................................................... 11
Service - Annually ....................................................................................................... 11
Engine ........................................................................................................................ 11
Air Filter ..................................................................................................................... 11
Engine Oil .................................................................................................................. 11
Storage Procedure ....................................................................................................... 11
SECTION 4 - ADJUSTMENTS AND REPAIR ............................................................. 12-18
Mower Blade Replacement ......................................................................................... 12
Blade Sharpening ........................................................................................................ 12
Wheel Drive Control Adjustment ................................................................................ 13
Driven Disc Service ..................................................................................................... 13
Cleaning Drive Disc and Driven Disc ..................................................................... 13
Drive Spring Repair/Replacement .......................................................................... 13
Driven Disc Adjustment ........................................................................................... 14
Replacing Driven Disc Rubber Ring ....................................................................... 15
Replacing Bearing in Driven Disc ........................................................................... 15
Replacement of Bearing on Pulley End of Hex Shaft ........................................... 16
Wheel Drive Belt Service ............................................................................................. 16
Engine to Drive Disc Belt Replacement ................................................................. 16
Transmission Poly-V Belt Tension Adjustment ................................................... 16
Transmission Poly-V Belt Replacement ................................................................. 17
Engine To Deck Belt Tension Adjustment ............................................................. 17
Engine to Deck Belt Replacement .......................................................................... 17
Blade Brake Adjustment ............................................................................................. 18
TROUBLESHOOTING ..................................................................................................... 19
SERVICE SCHEDULE ...................................................................................................... 20
WARRANTY ..................................................................................................................... 21
PRIMARY MAINTENANCE ......................................................................................... 22-25