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Snorkel S2646E User Manual

Snorkel S2646E
236 pages
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August 2014
Part Number 0372045
MANUAL
REPAIR PARTS
Replaces August 2011

Table of Contents

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Snorkel S2646E Specifications

General IconGeneral
ModelS2646E
CategoryLifting Systems
Drive TypeElectric
Max Slope25%
Gradeability25%
Platform Height26 ft (7.9 m)
Working Height9.9 m
Platform Dimensions1.07 m x 2.44 m
Drive System2WD
Stowed Dimensions2.41 m x 1.17 m x 2.28 m
Ground Clearance0.1 m
Tire TypeSolid non-marking tires

Summary

Safety Information

Electrical Hazard Warning

Warning about electrical hazards and safe approach distances. Death or serious injury can result.

California Proposition 65 Warning

Warning regarding lead and lead components in battery parts, known to cause cancer and birth defects.

General Information

About This Manual

Covers S2646E/S3246E and S2646/S3246 aerial platforms, detailing model and date specificity.

Repairs and Maintenance

Specifies that maintenance, inspection, testing, or repair must be done by qualified personnel.

Abbreviations

Lists common abbreviations used throughout the manual for clarity and consistency.

Additional Information

Provides contact information for Snorkel International, Inc. for correspondence and support.

Service and Parts Information

Ordering Parts

Details the information required to place an order for service or repair parts.

Manuals

Lists available manuals from Snorkel for supporting their machines.

ANSI and OSHA Compliance

Emphasizes the user's responsibility to comply with all applicable OSHA regulations.

Section 1 – Repair Parts

Chassis, Steering and Brakes

Exploded view and part list for chassis, steering, and brake components.

Pothole Protector

Exploded view of the pothole protector assembly with itemized parts.

Pothole Protector – After February 2011

Exploded view for pothole protector models manufactured after February 2011.

Trays, Mounting

Exploded view and part list for battery and hydraulic trays and mounting hardware.

Battery Tray

Exploded view of the battery tray assembly showing components and their locations.

Battery Tray – After February 2011

Exploded view of battery tray for models manufactured after February 2011.

Hydraulic Tray

Exploded view of the hydraulic tray assembly with itemized parts.

Hydraulic Tray – After February 2011

Exploded view for hydraulic tray models manufactured after February 2011.

Scissor Stack – S2646

Exploded view and part list for the scissor stack assembly on S2646 models.

Scissor Stack – S2646E

Diagrams showing components of the scissor stack for S2646E models.

Scissor Stack – S3246

Exploded view and part list for the scissor stack assembly on S3246 models.

Scissor Stack – S3246E

Diagrams showing components of the scissor stack for S3246E models.

Scissor Stack Installation

Exploded view and parts list detailing scissor stack installation.

Pothole Actuator Installation

Exploded view and parts list for the pothole actuator installation.

Platform

Exploded view of the platform assembly with itemized parts.

Platform Installation

Exploded view and parts list for platform installation procedures.

Step Installation

Exploded view and parts list for step installation.

Placards and Decals – S2646

Exploded views showing locations of placards and decals for S2646 models.

Placards and Decals – S3246

Exploded views showing locations of placards and decals for S3246 models.

Section 2 – Hydraulics

Hydraulics

Introduction to the hydraulic system of the aerial platforms.

Steering, Drive and Brake Hoses

Exploded view and part list for steering, drive, and brake hoses.

Cylinder, Steering

Exploded view and seal kit for the steering cylinder assembly.

Drive Motor Hoses

Exploded view and part list for drive motor hoses.

Drive Speed Manifold

Exploded view and part list for the drive speed manifold assembly.

Hydraulic Drive Motor

Exploded view and part list for the hydraulic drive motor components.

Hydraulic Tray Hoses

Exploded view and part list for hydraulic tray hoses.

Main Manifold Valve

Exploded view and part list for the main manifold valve assembly.

Hydraulic Pump

Exploded view and part list for the hydraulic pump assembly.

Hydraulic Hoses, Scissor Stack – S2646

Exploded view and parts list for hydraulic hoses on S2646 scissor stack.

Cylinder, Lift – S2646

Exploded view and seal kit for the lift cylinder on S2646 models.

Hydraulic Hoses, Scissor Stack – S3246

Exploded views showing hydraulic hose routing for S3246 models.

Cylinder, Lift – S3246

Exploded view and seal kit for the lift cylinder on S3246 models.

Section 3 – Electrical

Electrical

Introduction to the electrical system of the aerial platforms.

Chassis Wiring

Exploded view and part list for chassis wiring harnesses.

Limit Switch

Diagram and part list for the limit switch assembly.

Battery Tray Wiring

Exploded view and part list for battery tray wiring connections.

Battery Charger – United States

Exploded view and part list for the US version of the battery charger.

Battery Charger – Australia/New Zealand

Exploded view and part list for the AU/NZ version of the battery charger.

Battery Tray Wiring – after September 2005

Wiring diagram and parts for battery tray models after September 2005.

Battery Tray Wiring – After February 2011

Wiring diagram and parts for battery tray models after February 2011.

Battery Charger – after September 2005

Exploded view and part list for battery charger models after September 2005.

Hydraulic Tray Wiring

Wiring diagram and parts list for the hydraulic tray.

Electric Motor, hydraulic pump

Exploded view and part list for the hydraulic pump's electric motor.

Lower Control Box

Exploded view of the lower control box with component identification.

Lower Control Box – CE

Exploded view of the lower control box for CE compliant models.

Lower Control Box – CE After February 2011

Exploded view for CE lower control box models manufactured after February 2011.

Main Harness

Exploded view and part list for the main wiring harness assembly.

GFCI Electrical Outlet

Exploded view and wiring diagram for the GFCI electrical outlet.

Stack Harness Connection

Exploded view and parts list for connecting the stack harness.

Stack Harness – S2646 / S3246

Exploded view and wiring details for stack harness on S2646/S3246.

Upper Control Box

Exploded view and part list for the upper control box assembly.

Upper Control Box – CE

Exploded view and part list for CE compliant upper control box.

Controller, Upper Control Box

Exploded view of the joystick controller assembly for the upper control box.

Wire Harness, Internal – Upper Control Box

Exploded view and part list for internal wiring harness of the upper control box.

Upper Control Box ANSI – S2646E/S3246E

Exploded view and parts for ANSI compliant upper control box.

Upper Control Box CE/AU – S2646E/S3246E

Exploded view and parts for CE/AU compliant upper control box.

Joystick – S2646E/S3246E

Exploded view and part list for the joystick assembly.

Overload System – CE

Exploded view and parts list for the CE compliant overload system.

Wire Harness, Overload System – CE

Diagram and part list for the CE overload system wire harness.

Section 4 – Options

Options

Introduction to optional equipment available for the aerial platforms.

Flashing Light

Exploded view and part list for the flashing light assembly.

Key Switch, Lower Control Box

Exploded view and parts for key switch installation on the lower control box.

Upper Control Box with Horn

Exploded view of the upper control box with the horn option installed.

Upper Control Box with Battery Condition Indicator

Exploded view of the upper control box with battery condition indicator option.

Upper Control Box with Horn and Battery Condition Indicator

Exploded view of upper control box with both horn and battery indicator options.

Upper Control Box – CE with Battery Condition Indicator

Exploded view of CE upper control box with battery condition indicator option.

Platform Entry – Chain

Exploded view and parts for the chain-type platform entry system.

Platform Entry – Gravity Bar

Exploded view and parts for the gravity bar platform entry system.

Platform Entry – Swing Gate

Exploded view of the swing gate platform entry system.

Lanyard Attachment

Exploded view and parts for the lanyard attachment.

Battery Tray – Maintenance Free Batteries

Exploded view of the battery tray designed for maintenance-free batteries.

AC Generator

Exploded view and parts list for the AC generator option.

AC Generator – Wiring Only

Exploded view illustrating the wiring for the AC generator option.

Canadian Standards Association Compliance

Diagrams and parts related to Canadian Standards Association (CSA) compliance.

Section 5 – Maintenance

Maintenance

General information and guidelines for maintaining the aerial platform.

Maintenance Schedules

Preventive maintenance schedule for detecting defects and providing information.

Daily Prestart Inspection

Daily prestart inspection checklist for operators and technicians.

Frequent Inspection and Maintenance

Inspection and maintenance tasks for every 90 days or 150 hours of operation.

Annual Maintenance

Annual maintenance tasks to be performed every 500 hours of operation.

Major Repairs

Logbook for recording details of major repair work performed on the machine.

Lubrication

Guidance on recommended lubricants and their application points.

Return Filter

Information on the hydraulic oil return filter, including replacement intervals.

Batteries

Guidance on checking and maintaining batteries and their connections.

Battery Care and Maintenance

Detailed information on battery care, charging, and maintenance practices.

Battery Charger

Information on the onboard automatic battery charger's operation and features.

Fastener Torque Chart

Chart providing recommended torque values for various bolt grades and sizes.

Appendix

Electrical Schematics

Collection of electrical schematic diagrams for various machine components.

Upper Control Box Schematics – 1

Electrical schematic diagram for the upper control box.

Upper Control Box - CE Schematics – 3

Electrical schematic for CE version of the upper control box.

Upper Control Box with Horn Schematics – 5

Electrical schematic for the upper control box with horn option.

Upper Control Box with Battery Condition Indicator Schematics – 7

Electrical schematic for the upper control box with battery indicator option.

Upper Control Box with Battery Condition Indicator and Horn Schematics – 9

Electrical schematic for upper control box with horn and battery indicator options.

Lower Control Box Schematics – 13

Electrical schematic diagram for the lower control box.

Lower Control Box - CE Schematics – 14

Electrical schematic for the CE version of the lower control box.

Electrical Schematic US – Standard

Standard US electrical schematic diagram for the machine.

Electrical Schematic US with Horn and Battery Condition Indicator Schematics – 16

US electrical schematic including horn and battery indicator options.

Electrical Schematic CE - Standard

Standard CE electrical schematic diagram for the machine.

Electrical Schematic CE – After February 2011 – Schematics – 18

CE electrical schematic for models manufactured after February 2011.

Hydraulic Schematic Schematics – 1

Hydraulic schematic diagram illustrating the hydraulic system.

Hydraulic Schematic All Machines – After February 2011 – Schematics – 2

Hydraulic schematic for all machines manufactured after February 2011.

Automatic Switch-Mode Battery Charger User's Manual

Safety

Safety instructions and warnings for using the battery charger.

Operation

Steps for operating the automatic switch-mode battery charger.

Maintenance

Maintenance procedures and checks for the battery charger.

Troubleshooting

Common problems, causes, and solutions for the battery charger.

Replacing the Charger

Instructions for safely replacing the battery charger unit.

Specifications

Technical specifications for the automatic switch-mode battery charger.

Product Warranty

Product Warranty

Snorkel's warranty terms and conditions for new machines.

REPLACEMENT PARTS WARRANTY

Warranty coverage details for replacement parts.

CLAIM PROCEDURE

Steps required for submitting a warranty claim.

FREIGHT DAMAGE

Procedures for reporting and handling freight damage.

THIS WARRANTY EXCLUDES AND SNORKEL DOES NOT WARRANT

List of items and conditions explicitly excluded from the warranty coverage.

WARRANTY SCHEDULE

Schedule detailing the warranty periods for different machine components.

Local Distributor Information

Europe, Middle East, Africa & Asia

Contact details for Snorkel distributors in Europe, Middle East, Africa, and Asia.

North & South America

Contact details for Snorkel distributors in North and South America.

Australia

Contact details for Snorkel distributors in Australia.

New Zealand

Contact details for Snorkel distributors in New Zealand.

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