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Snorkel SL30SL User Manual

Snorkel SL30SL
209 pages
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SL26SL SL30SL PARTS
MANUAL

Table of Contents

Other manuals for Snorkel SL30SL

Questions and Answers:

Snorkel SL30SL Specifications

General IconGeneral
BrandSnorkel
ModelSL30SL
CategoryLifting Systems
LanguageEnglish

Summary

SECTION 3: SERVICE AND REPAIR

Preventative Maintenance and Service Information

Details on preventative maintenance schedules and general service procedures.

Hydraulic Pump Removal and Installation

Step-by-step instructions for removing and installing the hydraulic pump.

Hydraulic Manifold Service Procedures

Guidance on servicing the hydraulic manifold, including removal and assembly.

Calibration Procedures for Level, Height, and Load

Procedures for calibrating the machine's level, height, and load sensors.

SECTION 4: TROUBLESHOOTING

Causes and Solutions to Typical Problems

Identifies common problems and provides solutions for troubleshooting.

Introduction and General Troubleshooting Procedures

Overview of troubleshooting guidelines, general procedures, and special tools.

SECTION 5: SCHEMATICS

Schematics and Valve Block Diagrams

Diagrams of schematics and valve block layouts with component locations.

Electrical Schematics for CE and ANSI Systems

Detailed electrical schematic diagrams for CE control systems.

Cable Harness Connection Diagram Overview

Diagram illustrating the cable harness connections.

Engine Schematics for CE/ANSI (Before and After Specific SN)

Engine schematic diagrams for different serial number ranges.

Electrical Schematics for ANSI Control Systems

Detailed electrical schematic diagrams for ANSI control systems.

SECTION 6: ILLUSTRATED PARTS BREAKDOWN

Complete Parts List with Illustrations

A comprehensive list of all parts with corresponding illustrations.

General Assembly and Chassis Parts

Illustrated parts breakdown for General Assemblies and Chassis.

Hydraulic and Engine Component Parts

Illustrated parts list for hydraulic and engine components.

Electrical and Control Module Parts

Illustrated parts for electrical assemblies and control modules.

INTRODUCTION

SAFETY RULES

General Safety Precautions and Hazard Identification

Lists essential safety rules and identifies potential hazards during operation.

SPECIAL LIMITATIONS

Platform Capacity and Manual Force Limits

Specifies maximum platform capacity and allowable manual force.

CONTROLS/PRE-OPERATION

Pre-Operation Safety and System Function Checks

Details daily safety inspections and system function verification procedures.

OPERATION

EMERGENCY PROCEDURE

Towing, Winching, and Brake Release Procedures

Steps for towing, winching, and releasing the brakes in emergencies.

Emergency Lowering Valve Operation

Instructions on how to operate the emergency lowering valve.

TRANSPORTATION

MAINTENANCE

Blocking Elevating Assembly and Battery Maintenance

Procedures for blocking the elevating assembly and maintaining the battery.

Lubrication and Hydraulic System Maintenance

Guidance on lubrication points and hydraulic system maintenance.

INSPECTION AND MAINTENANCE

General Inspection and Maintenance Procedures

Overview of general inspection and maintenance tasks for the machine.

SPECIFICATIONS

TROUBLESHOOTING

Introduction, General Procedures, and Special Tools

Overview of troubleshooting, general procedures, and required special tools.

Troubleshooting Guide and Diagnostics Overview

Guide for identifying problems and an overview of diagnostic functions.

DIAGNOSTICS

SL26-30 I/O LIST

REPAIR PARTS - GENERAL ASSEMBLY SL30SL

REPAIR PARTS - GENERAL ASSEMBLY SL26SL

REPAIR PARTS - HYDRAULIC HOSE ASSEMBLY

REPAIR PARTS - CHASSIS ASSY SL26/30SL

REPAIR PARTS - LOWER CONTROL PANEL ASSEMBLY - CE

REPAIR PARTS - STEER, AXLE FLOAT & TILT CYLINDER

REPAIR PARTS - CONTROL MODULE ASSEMBLY

REPAIR PARTS - ENGINE ASSEMBLY - KUBOTA D902

REPAIR PARTS - ENGINE CABINET ASSEMBLY

REPAIR PARTS - FUEL TANK ASSEMBLY - DIESEL

REPAIR PARTS - HYDRAULIC VALVE BLOCK MOVEMENT

REPAIR PARTS - HYDRAULIC VALVE BLOCK DRIVE

REPAIR PARTS - HYDRAULIC OIL TANK ASSEMBLY

REPAIR PARTS - ELEVATING ASSEMBLY SL26SL

REPAIR PARTS - ELEVATING ASSEMBLY SL30SL

REPAIR PARTS - HYDRAULIC CYLINDER ASSEMBLY - MAIN LIFT

ILLUSTRATED PARTS LIST - ELECTRICAL ASSEMBLY - PLATFORM CONTROL BOX

ILLUSTRATED PARTS LIST - ELECTRICAL ASSEMBLY - GROUND CONTROL PANEL

ILLUSTRATED PARTS LIST - ELECTRICAL ASSEMBLY - CABLE ASSEMBLIES

ILLUSTRATED PARTS LIST - ELECTRICAL ASSEMBLY - EXTERNAL COMPONENTS

REPAIR PARTS - LOWER CONTROL PANEL ASSEMBLY - ANSI

REPAIR PARTS - CABLE HARNESS SCHEMATIC

REPAIR PARTS - PLATFORM ASSEMBLY - SL30SL

REPAIR PARTS - PLATFORM ASSEMBLY SL26SL

REPAIR PARTS - PLATFORM ASSEMBLY - SLIDE OUT SECTION

REPAIR PARTS - UPPER CONTROL PANEL ASSEMBLY - CE

REPAIR PARTS - UPPER CONTROL PANEL ASSEMBLY - ANSI

REPAIR PARTS - DECAL KIT SL26SL - ENGLISH

REPAIR PARTS - DECAL KIT SL30SL - ENGLISH

SERVICE & REPAIR

Introduction, Special Tools, and Preventative Maintenance

Manual introduction, lists of special tools, and preventative maintenance overview.

Electrical, Battery, Lubrication, and Hydraulics Maintenance

Details on maintaining electrical, battery, lubrication, and hydraulic systems.

Manifold, Pump, Brakes, Axles, and Cylinder Service

Procedures for servicing manifold, pump, brakes, axles, and cylinders.

Levelling, Calibration, and Torque Specifications

Guidance on levelling, calibration, torque specs, and fasteners.

INTRODUCTION TO SERVICE AND REPAIR

Safety Warnings for Service Operations

Crucial safety warnings to be followed before performing any service operations.

Special Tools and Preventative Maintenance Overview

Lists required special tools and provides an overview of preventative maintenance.

PREVENTATIVE MAINTENANCE TABLE

Daily Preventative Maintenance Schedule and Report

A comprehensive checklist for daily preventative maintenance tasks.

CHOCKING THE ELEVATING ASSEMBLY

HYDRAULICS PROCEDURES

Hydraulic Pump and Oil Tank Maintenance

Procedures for maintaining the hydraulic pump and oil tank.

Setting Hydraulic Pressures and Valve Adjustments

Instructions for setting hydraulic pressures and adjusting relief valves.

HYDRAULIC MANIFOLD OVERVIEW

HYDRAULIC MANIFOLD SERVICE

Manifold Removal, Disassembly, and Cleaning

Steps for removing, disassembling, and cleaning the hydraulic manifold.

REPLACING HYDRAULIC PUMP

REAR AXLE INSTALLATION

FRONT AXLE INSTALLATION

STEERING CYLINDER SERVICE

Steering Cylinder Disassembly and Cleaning

Steps for disassembling, cleaning, and inspecting the steering cylinder.

STEERING CYLINDER ADJUSTMENT

LIFT CYLINDER SERVICE

Lift Cylinder Disassembly, Cleaning, Re-assembly, and Installation

Detailed procedures for lift cylinder service and installation.

MANUAL LEVELLING PROCEDURES

CALIBRATION OVERVIEW

Level Sensor Information and Calibration Prerequisites

Information on level sensors and prerequisites for calibration.

LEVELLING PROCEDURE

Using the EZcal Display for Machine Levelling

Steps for levelling the machine using the EZcal display interface.

CALIBRATE HEIGHT

Height Calibration Procedure Steps Using EZcal

Procedure for calibrating platform height using the EZcal system.

CALIBRATE LOAD

Load Calibration Procedure Steps Using Pressure Transducers

Procedure for calibrating platform load using pressure transducers.

TORQUE SPECIFICATIONS

Hydraulic Component Torque Values

Recommended torque values for hydraulic components.

Fastener Torque Standards

Standard torque specifications for various fasteners.

SCHEMATICS - ELECTRICAL SCHEMATIC CE

SCHEMATICS - CABLE HARNESS SCHEMATIC

SCHEMATICS - ENGINE

SCHEMATICS - ELECTRICAL SCHEMATIC ANSI

SCHEMATICS - HYDRAULIC HOSE SCHEMATIC

Hydraulic Hose Schematic Diagram Overview

Schematic diagram illustrating the hydraulic hose system layout.

ILLUSTRATED PARTS (TUNNEL OPTION)

DAILY PREVENTATIVE MAINTENANCE SCHEDULE

Preventative Maintenance Report and Checklist

Daily maintenance checklist and report template.

ILLUSTRATED PARTS LIST - DRIVE/WORK LIGHT ASSEMBLY

ILLUSTRATED PARTS LIST - PLATFORM ASSEMBLY WITH WORK LIGHTS

ILLUSTRATED PARTS LIST - PLATFORM ASSEMBLY SL26 - SLIDE OUT SECTION

ILLUSTRATED PARTS LIST - GENERATOR FABRICATION ASSEMBLY

ILLUSTRATED PARTS LIST - GENERATOR CONTROL BOX ASSEMBLY

ILLUSTRATED PARTS LIST - GENERATOR HOSE ASSEMBLY

ILLUSTRATED PARTS LIST - MAIN HOSE ASSEMBLY

ILLUSTRATED PARTS LIST - GENERATOR FITTINGS ASSEMBLY

ILLUSTRATED PARTS LIST - POWER TO PLATFORM ASSEMBLY

ILLUSTRATED PARTS LIST - ENGINE CABINET ASSEMBLY

ILLUSTRATED PARTS LIST - CONTROL MODULE ASSEMBLY

SCHEMATICS - SCHEMATIC CE(TUNNEL OPTION)

SCHEMATICS - ENGINE SCHEMATIC & LIGHT DETAIL CE/ANSI

SCHEMATICS - SCHEMATIC ANSI(TUNNEL OPTION)

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